Multiple Copper Wire Drawing Machine with Annealer

Product Description

High Speed Cable Making Machine Multiple Wire Drawing Machine with Annealing Unit Application
The production line is applicable for wire drawing process in multiple wire , optional for 8/14/16/22/24 wire model . Wire drawing range is widely different depends on machine model
Different model

Machine model	DB80	DB100	DB120
Wire inlet diameter (mm)	MaxФ1.2/1.8	MaxФ1.8/2.6	MaxФ1.8/2.6
Wire outlet diameter (mm)	Ф0.1~0.3	Ф0.12~0.40/0.68	Ф0.24~0.68/0.36~1.05
Wire Q'TY	8	16/8	8/14/16
Mechanical speed (m/min)	Max. 1800m/min	Max. 1800m/min	Max. 1800m/min
Drawing cone diameter (mm)	Ф80	Ф100	Ф120
Capstan wheel diameter (mm)	Ф80	Ф100	Ф120
Max. drawing draft	21/25	25/21/17	21/19/16/13
Install capacity (KVA)	110	160	260

General Parameters

HH-DB80-25-16E Drawing unit specifications
(1) Outlet wire size range	16*Φ0. 12~0.32;8*Φ0.32~0.42;
(2) Inlet wire size range	Max 16*Φ1.8 mm(tensile strength 250N/mm² )
	when produce 0. 12mm, the inlet wire size is 1.40mm
(3) Max mechanical speed	1800 m/min
(4) Applicable material	OF - Free oxygen copper and ETP copper rod
(5) Drawing motor power	AC 160kW
(6) Capstan motor power	AC 30kW
(7) Control method	AC control
(8) Drawing cone diameter/Qty	80 mm 24 in total
(9) Capstan cone diameter	80 mm
(10) Mechanical transmission ratio	1ST to 13TH 1.25%; 14TH to 17TH 1. 1875% ; 18TH -23TH 1. 13, and final die for the 24-25TH
(11) Max passes	25
(12) Drawing die diameter * Thickness	Φ25 mm*12mm
(13) Machine body structure	Welded with A3 steel plate
(14) Drawing wheel cooling method	spray
(15) Operation direction	Left side for inlet of wire and right side for taking up while operator faces to the drawing machine.
(16) Weight	About 6000 kg
(17) L*W*H Reference dimension	4800mm*1200mm*1450mm
(18) Install power	195kVA
1.1.2. Main parts
(1) Main motor	China brand AC motor
(2) Capstan motor	China brand AC motor
(3) Drawing cone ring	Zirconia material (China local brand)
(4) Capstan cone ring	Zirconia material (China local brand)
(5) Main shaft bearing	Japanese famous brand
(6) Main low voltage devices	Germany brand
(7) Inverter	INVONCE BRAND MD810 series
(8) PLC	Siemens
(9) Touch screen	Siemens
1.1.3. Spare parts
(1) DXF- 1500 copper powder filter	1set
(2) 18m2 heat exchanger	1set
(3) 10HP pipe pump	1set (the distance is within 30m from drawing emulsion tank to machine)
(4) Wire passing assistance device by heating	1set installed on the drawing machine
1.1.4. working condition requirement (prepared by user)
(1) Applicable ambient temperature	0ºC~40ºC
(2) Applicable ambient humidity	≤85%(when temperature is at 20ºC±5ºC)
(3) Apply to an altitude of	≤1000m
(4) Power supply condition	Three phase :3 ×380V (-5%~+ 10%)
	Single phase :220V (-5%~+10%)
	Frequency:50Hz (±2%)
(5) Drawing emulsion parameters	Concentration :6%~10%
	PH value :8.5~9
	Working pressure:0.1~0.2 Mpa
	Inlet liquid temperature:≤35ºC
	Flowing rate:40m³/h
	Electric conductivity ratio for medium of drawing emulsion :≤10μS/cm
	Conductivity:≤3000μS/cm
(6) cooling water parameter	working pressure:0.2~0.4 Mpa
	Inlet liquid temperature:≤30ºC
	PH value :7
	Flowing rate:35 m³/h(5m3/h for gear oil cooling and 30m3/h for drawing emulsion cooling)
	Hardness:≤8dH
	Basic requirement: The cooling water shall not include suspended substances, mineral matters, metal impurities, non-soluble matters and corrosive matters.
(7) gear oil parameter	Brand:BP-Energol GR-XP100(for reference)
	Qty:about 220L
(8) Dies and other necessary device (for reference only)	Drawing dies
	Cold welding machine
	50T cooling tower
	5m³ drawing emulsion tank
	10m³ clean water tank

Main Components
1. Drawing Machine
Description :
DB80-25-16E multi-wire drawing machine is innovation and creation of the traditional wire drawing technology. It takes drawing 8 lines as one group, with arrangement as 2 layers. And it adopts continuous and horizontal dies arrangement design. The mechanical transmission uses gears type with 2 motors (main motor and capstan motor drive)so that it realizes quick dies change, which saves a lot of time when changing dies. The machine can draw 16 lines of copper wire at the same time. If it is connected with 16 lines continuous annealer; it can produce 16 lines of copper wire with homogenous electrical performance.
The base of DB80-25-16E multi-wire drawing machine is welded steel structure and is processed after annealing treatment and eliminating internal stress. Therefore the base is with high stability and strongness. The gear box is with 2 sections and is processed after annealing treatment and eliminating internal stress. The machine uses high precision helical gears and imported bearings and adopts high pressure spray oil cooling lubricant method. The lubricant is provided by gear pump driven by an independent motor and is with pressure lack protection function which realizes machine stop when lubricant for the gears fails working. The machine is also equipped with lubricant cooling and filtering devices. The drawing box adopts high pressure spray method lubricant for cooling, which fully cools down and lubricates the drawing wheels, dies and wires to ensure the good quality of wires. The lubricant spray is carried out by pump driven by motor .The lubricant spraying to the drawing wheels adopts dies stand horizontal spraying method with small holes facing directly to the dies center, which cleans the dies effectively. The box cover uses rolling gate for convenience.
2. Annealing Machine

DTH140-2000- 16 Annealer
(1) Applicable material	low oxygen/zero oxygen copper rod
(2) Working size range	16×φ0. 12 ~ φ0.32mm;8×φ0.32 ~ φ0.42mm
(3) Max mechanical speed	1800 m/min
(4) Contacting wheel diameter	140 mm
(5) Wiper die diameter * thickness	Φ4mm*4mm
(6) Annealing current	Max 2000A DC
(7) Annealing voltage	Max 53V DC
(8) Annealing method	DC with contacting
(9) Driven by	Capstan motor via flat belt
(10) Electricity conductive wheel cooling method	Water type
(11) Protection air	N2
(12) Machine body structure	Welded by A3 steel plate
(13) Electricity conductive wheel cooling system	0.3m3 stainless steel tank
	3m2 heat exchanger
	1HP centrifugal type pump
(14) Annealing emulsion	0.5M3 stainless steel tank
(15) Cooling system	12m2 heat exchanger
	3HP centrifugal type pump
(16) Operation direction	Left side for inlet of wire and right side for taking up while operator faces to the drawing machine.
(17) Weight	2600kg
(18) L*W*H Reference dimension	2170mm*1350mm*2240mm
(19) Install power	110kVA

3. Take-up Machine

DWS630 Double spooler specifications
(1) Take-up Range	16*φ0.12~φ0.40 ;8*φ0. 12~φ0.42
(2) Max Mechanical speed	1500 m/min
(3) Take-up motor power	AC 18.5kW
(4) Control method	AC Control
(5) Servo traverse motor power	1000W
(6) Positioning motor power	15W
(7) bobbin capacity(Max)	500 kg(copper)
(8) Bobbin size	PND500 or PND630
(9) Break Method	Pneumatic
(10) Bobbin loading method	Pneumatic(two thimble clamp type)
(11) Operation direction	Depends on drawing unit
(12) L*W*H reference dimension	1350mm*2050mm*2230mm
(13) Weight	Around1800kg
(14) Installed power	21kVA

Customer review

Production Process

Packaging & Shipping
Streatchable PE film wrapped, wooden frame packed, loaded into container for shipping. Special packaging way as per discussed.
Our Advantages
Our Focus
1.Quality, our engineers work with service colleagues to learn more about customer feedback and improve our machines accordingly.
2.Customers' comfortable purchasing experience.We pay attention to the actual needs of customers, and hope to bring customers high-efficiency products and intimate service, our services cover pre-sales and after-sales, committed to let customers save time and cost, and reduce worries
3.Customers' success.We not only focus on the sales of products, but also pay attention to the development of our customers. We pursue growing together with customers by providing long-term support and suggestions to help them achieve success.
4.Supply more environmentally friendly products.
5.Give back to the community and help more people.
FAQ
Q1:What is your main brands for the electrical and mechanical parts?
A:Oversea famous brand such as German siemens motor, Japanese nsk bearing and yaskawa inverter etc.

Q2:What is your difference with other suppliers?
A:What we could offer to other customer is not only the machine itself, also we could offer: factory design, production process
design , QC control, talent training, assist machine and raw material offering .
Q3:What's the payment terms?
A:T/T,30% deposit and 70% balance before delivery, can be negotiable also.
Q4:How long the guarantee ?
A: One year and charge for repair in the whole life.
Q5: Do you have a video to show the machine running ?
A. Yes , we have,our youtube channel : tiezhong chi

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