US$1,399.00-1,499.00
|
1 Piece
(MOQ)
|
Basic Info.
Certification
ISO9001, ISO 9001:2015. ISO45001:2018 .ISO 14001:2015
Application
Finishing Stand of Hot Rolling
Hardness
General: 82-89hsd (Customized Acceptable)
Rolling Temperature
780ºC-1100ºC
Surface
as Required (Plat/ Grooved Avaiable)
Transport Package
Standard Export Packing
Specification
280 -850 mm
Production Capacity
15000 Tons/Year
Packaging & Delivery
Package Size
1500.00cm * 1200.00cm * 1000.00cm
Package Gross Weight
500.000kg
Product Description
High Steel Pass Life High Abrasion Resistant Wear Resistant Rolling Mill Roll HSS Roll Steel Roller for Wire Rod Rebar Strip Plate Angle Steel Stainless Steel Roll (Roller) is tool or mould for plasticizing deformation metals. It is is one of the most important parts of the rolling mill to determine the efficiency and quality of rolling products. The plastic deformation of the rolled piece occurs through the rotating roll, and products that meet the required shape and dimensional accuracy are rolled out. Other parts on the rolling mill are set up to install, support, adjust, replace the roll and guide the rolled piece to enter the roll correctly.
High-speed steel (HSS) rolls are advanced metallurgical products widely used in the modern steel industry for hot rolling applications. These rolls are known for their exceptional wear resistance, high-temperature hardness, and thermal fatigue resistance. Composed of alloy elements such as tungsten (W), molybdenum (Mo), vanadium (V), and chromium (Cr) and so on, HSS rolls exhibit superior durability and performance compared to traditional cast iron and cast steel rolls.
Product Parameters
| Normal | Enchanced | High Strength | Slitting | Dogbone |
Roll Specification | Ø280 - Ø850 mm |
Density | 7.6 g/cm³ | 7.8 g/cm³ | 8 g/cm³ | 7.6 g/cm³ | 7.6 g/cm³ |
Casting | Centrifugal Casting |
Heat Treatment | HBW Patented |
Hardness (For Reference) | General: 82-89HSD ( Different range based on useing stands) | 73-77HSD | 79-83HSD |
Hardness Drop | ≤3HSD |
Rolling Temperature | 780ºC-1100ºC |
Pass Life | 4-5 times than CI Rolls | 1.3 tims than Other HSS Rolls | 1.5 tims than Other HSS Rolls | 24-32 hours Continue Rolling (2-3 times than High-boron Rolls) |
Dressing | 1.0-1.5mm |
Useful Life Periods | 8-10 Cycles |
Application | Intermediate and Finishing stands in bar mill | Slitting stand in bar mill | Dogbone stand in bar mill |
Fours stands before pre-finishing stands in wire mill |
Hot strip and plate steel working rolls |
Section steel universal mill |
Chemical Composition
Material | HBW Patented Chemical Composition (%) | |
C | Si | Mn | Cr | Ni | Mo | V | W | P & S | Nb | Co | Others |
HBW's HSS | 1.5 - 2.10 | 0.20 - 1.0 | 0.30 - 1.0 | 3.00 - 6.00 | 0.50 - 1.50 | 3.0 - 7.0 | 2.0 - 8.0 | 1.0 - 8.0 | ≤0.03 | Depends on HSS Grade |
Physical Properties
Properties | Barrel | Core |
Tensile Strength | ≥700MPa | ≥450MPa |
Compressive Strength | ≥2500MPa | -- |
Metallographic Structure
Metallographic Structure is avaiable to supply.
Unique Features:
* High V, W, Cr, Mo, Nb and other alloy elements.Carbide types: MC and M2C with high hardness and good abrasion resistance.
* Excellent thermal stability, high hardness and good wear resistance.
* High expansion coefficient and good thermal conductivity, more conducive to control
* Forming oxide film during rolling process, improving roll wear resistance significantly
* Super high strength of the roll core (DCI)
Product description
High-performance HSS Roll has high wear resistance and harden ability, especially the red hardness at high temperature, which makes high-performance high-speed steel more suitable for manufacturing rolls and roll rings.
Therefore, high-speed steel rolls are not only suitable for wire and bar mills, but also for plate and strip mills, and have achieved remarkable results.
Superior quality of roll not only to improve the rolling quality, but also help the plant reduce carbon emissions.
Quality Control
Quality that speaks of excellence
HBW Roll is dedicated to achieving the highest quality standards through cutting-edge infrastructure and technology. All the cast rolls are thoroughly checked at various stages of production to ensure that the best quality product reaches our customers. A team of trained and experienced engineers and technicians inspects the rolls using multiple equipment in our testing facilities and laboratories.
--Physical Testing
Hardness Testers
Metallurgical Microscope
Ultrasonic Testing Machine
--Chemical Testing
Complete Chemical Lab for Chemical Analysis
Optical Emission Spectrometer (OES)
Portable NITON XRF Analyser Gun
Company Profile
Packaging & Shipping
Business partner
Certifications
Apllication
HBW Roll is entirely aware that sustainability can only be accomplished through a solid trusting relationship with the customers and society. Given that, we promise a continuous enlightening future regarding environmental and social responsibility, nationally and internationally. We will always indefinitely strive to be the top with unceasing sustainable solutions.
Our values guide everything we do, from our commitment to reliability to our approach to customer service.
We also supply HSS Mill Rings for KOCKS Rsb Mill. PSM Mill. DSD Mill. Seamless Pipe/Tube Mill. Pinch Roll. Cantilever Roll Ring etc.
Why Choose Us?
We deliver end -to -end solutions and help in setting up,running and optimising mill rolling through our products and engineering services. and help in solving the challenges faced by the rolling mill industcy today.
Please Contact Nancy for anyting you want about HSS Rolls and Rings now.
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