Basic Info.
Application
Pharmaceutical
Application Area
Chemical, Food, Pharmaceutical
Control System
Button Control
Cooling Method
Air Cooling
Heating Method
Electric Heating
Main Material
Stainless Steel
Mixing Drum Shape
Circular Groove
Speed Control
Single Speed
Temperature Control
With Cooling System
Working
Emulsifying Mixer
Homogenizer Speed Rpm
2800
Video Outgoing-Inspection
Provided
Material
304 Stainless Steel
Operation
Easy to Operate
Spare Parts
Spare Parts for 1 Year
Warranty of Core Components
1 Year
Commissioning
Testing Before Shipm
Mixer Type
Emulsifying Mixer
Mixing Way
Disperse Plate
Transport Package
Export Standard Packing
Packaging & Delivery
Package Size
260.00cm * 160.00cm * 240.00cm
Package Gross Weight
2400.000kg
Product Description
KPZ-200L Vacuum Homogeneous Emulsifying Machine Product Description
It's composed of vacuum homogeneous emulsifier, homogeneous boiler, dual direction scraping mixers, vacuum system, electrical heating, steam heating temperature-control system, electric cap-hoisting system, electric control cabinet, etc. It is special equipment for cosmetics, emulsions, medical ointment, and liquid cream.
Work theory
After mixing and heating in water and oil pot, the material is sucked to emulsifying pot by vacuum pump. There is a central mixer in the emulsifying machine to mix, tetrafluoroethylene scrapers to scrape material on the pot wall, meantime, the material form new interfaces continuously. Then the material is cut, compressed, mixed and blended by vane and rotary vane and flow to homogenizer at the bottom of pot. Afterwards, material is cut, impacted, crushed to 200nm-2um by strong high speed cutting wheel and fixed cutting cover once again. For the emulsifying pot is vacuum, the air produced in the mixing will be vacuumized immediately.
In the traditional production of high viscosity material, especially ointment, grease and emulsion, the finished products' emulsion are instable or too rough for the big diameter granules and air-in. In order to solve the problems, we designed ZJR series vacuum homogeneous and emulsifying machine, including homogeneous mixer, central mixing vane and scarper, that is the excellent combination. Except that, the machine adopts vacuumizing to avoid air-in, so as to make sure the high quality finished products.
Features
The pots are pressed and welded by quality stainless steel board, emulsifying process is under entire closed condition to prevent pollution from dust and micro-organism. Emulsified product is brightness
and smoothness. Material of the pots produces centrifugation in homogenizer through high-speed cutting and dual-direction mixer, deasil frame mixing, anticlockwise mixing, scratch board agitator to make tetrafluoroethylene scratch board clung to wall and solve pasted material on inner wall. Ideal variable frequency speed regulation device implement various speed regulation. This equipment is equipped with unique integrated inspection window and enclosed-type illuminating lamp for observing emulsifying status. Three layers, heating and cooling are implemented in the same layer. The outside is coated aluminum silicate to prevent operators from scalding and ensure safety production. The body has inlet and outlet of cooling water. Diverse package joints are on boiler's cap. Customers can choose the following devices: aseptic respirator, material inspiration, vacuum pump joint, cleaning ball, CIP joint, micro element inlet, integrated inspection window and vacuum gauge. All contacts are made of quality stainless steel (316L for Pharmaceutical, inside surface treatment: mirror polishing, sanitation and clean vacuum and mixing device, that accord with GMP standard.)
Product Parameters
| KPZ | 5 | 10 | 30 | 50 | 100 | 150 | 200 | 250 | 300 | 500 | 650 | 1000 | 1500 |
| Design volume L | 6 | 10 | 30 | 50 | 100 | 150 | 200 | 250 | 300 | 500 | 650 | 1000 | 1500 |
| Working volume L | 5 | 8 | 25 | 40 | 80 | 120 | 160 | 200 | 250 | 400 | 500 | 800 | 1200 |
Principal pot | Scraping mixer Power Kw | 0.18 | 0.18 | 0.55 | 0.75 | 1.1 | 1.5 | 2.2 | 2.2 | 2.2 | 3 | 3.7 | 7.5 | 11 |
| Scraping mixer speed rpm | 30-120 | 30-100 (variable frequency) | 30-70 (variable frequency) | 20-50 (variable frequency) | 10-30 (variable frequency) |
| Homogenizer power Kw | 0.37 | 0.55 | 1.1 | 1.5 | 2.2 | 3 | 3.7 | 4 | 5.5 | 7.5 | 7.5 | 11 | 22 |
| Homogenizer speed rpm | 2800 (option: variable frequency) |
Water pot | Design volume L | 3 | 5 | 20 | 35 | 60 | 90 | 120 | 150 | 180 | 300 | 400 | 500 | 800 |
| Working volume L | 2.4 | 4 | 16 | 28 | 50 | 75 | 100 | 120 | 150 | 250 | 300 | 400 | 650 |
| Mixing power Kw | 0.09 | 0.09 | 0.37 | 0.37 | 0.55 | 0.55 | 0.75 | 0.75 | 0.75 | 1.1 | 1.1 | 2.2 | 3 |
| Mixing speed rpm | 120 | 120 | 1400 | 960 |
Oil pot | Design volume L | 3 | 5 | 15 | 25 | 40 | 60 | 80 | 100 | 120 | 200 | 300 | 500 | 800 |
| Working volume L | 2.4 | 4 | 12 | 20 | 35 | 50 | 65 | 80 | 100 | 180 | 240 | 400 | 650 |
| Mixing power Kw | 0.09 | 0.09 | 0.37 | 0.37 | 0.55 | 0.55 | 0.75 | 0.75 | 0.75 | 1.1 | 1.5 | 2.2 | 3 |
| Mixing speed rpm | 120 | 120 | 1400 | 960 |
Vacuum | Motor power Kw | 0.12 | 0.37 | 0.75 | 1.5 | 3 |
| Vacuum grade | -0.08 |
Hoisting | Hoisting mode | Manual | electromotion/ hydraulic(option) |
| Heating mode | Electrical | Electrical/ steam heating(option) |
Detailed Photos
Hot Products
Packaging & Shipping
one piece packed in a carton
inner package pearl wool
outer package export carton
packed by belt
Company Profile
Jinhu Hongtai Machinery Co. Limited, located is a professional manufacturing and trading company of pharmaceutical machinery. We are located in Jiangsu. All equipment has passed ISO9001 quality management system certification and CE certification. We provide more than 100 models of 8 categories such as material processing machinery, medical packing machinery, label machinery, laboratory small equipments & preparation machinery , to supply ideal equipments and instruments for pharmaceutical factories, scientific research institutions, hospitals and laboratories. By stable quality, reasonable price and good after-service, we have established permanent relationship with customers all over the world, such as Europe, North America, South America, the Middle East, etc. With the business philosophy of quality first, customers supreme, we look forward to the sincere cooperation with you and the mutual development.
Our Advantages
1 .One year guarantee for whole machine
2. 24 hours technical support
3. Our engineers can provide service overseas. The service is free, but the charge of round air-tickets, food and hotel is to the customer's account.
4. After a year,we can instruct you how to maintain the machine, and spare parts are provided with the best price.
5. We can also provide training service which help opeators handle the machine well.
FAQ
1. What about your baling machine quality?
Our factory has more than 10 years experience in mechanical processing; all our machines already get ISO9001, SGS certificate, CE certificate; already exported into many countries and areas; already got customer's good reputation.
2. What about your baling machine price?
Anytime we will make quality as factory life, no matter price is good or not for us. Quality is first, on the top quality basis, Sure you will get reasonable and satisfied price!
3. How can you ensure the machine's quality after we put the order?
Before the delivery, we will send you machine's pictures and videos, or you can come to us to have the quality checking by yourself, or by the third party inspection organization contacted by your side.
4. To know more information about our company
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