High-Capacity Automatic Casting Machine for Precision Metal Billets

Product Description

Our Company
Company Overview

Victory Technology International Ltd. stands as a beacon of innovation and leadership in the global arena, recognized for our exceptional prowess in designing and manufacturing top-tier solder wire processing equipment. Our expansive array of advanced solutions includes revolutionary Extruders, state-of-the-art Solder Wire Drawing Machines, and pioneering Solder Powder manufacturing equipment, featuring cutting-edge Atomizing Machines and sophisticated Ultrasonic Vibro Sifters. Our unparalleled Solder Paste technology, Pure Zinc Wire Processing Machines, and Zinc Alloy Processing equipment, featuring Continuous Melting and Casting Furnaces, robust Alloy Extruders, and efficient Big Bobbin Winding Machines, solidify our role as frontrunners in the industry.
With a legacy spanning two decades, our esteemed company has secured numerous patents and developed a robust scientific quality management system, driven by our innovative R&D team. Our strategic alliances across Europe and the United States empower us to seamlessly blend groundbreaking technologies and designs, elevating our product performance and innovation to unprecedented levels.
Located in the picturesque Dalang Town, Dongguan City, our company is fortified with a registered capital of 10 million yuan. Our expansive self-built modern standard workshop stretches across an impressive 33,000 square meters, offering unmatched transport convenience and a stunning environment. This prime location anchors our reputation as a large-scale, professional machinery manufacturer and a proud member of Dalang Town's top 50 key enterprises.
With a robust registered capital of 10 million yuan, our expansive and cutting-edge workshop occupies 33,000 square meters at the heart of Dalang Town, Dongguan City. Situated at No. 208 West Scenery, we enjoy seamless transport access and an enchanting environment, which rightly positions us as a premier machinery manufacturing entity and among the 50 pivotal enterprises in Dalang Town.
Embark on an exhilarating journey from inception to perfection, experiencing the pinnacle of unmatched quality through our meticulously orchestrated manufacturing process, where every product is a testament to the highest standards. Choose us as your primary supplier for similar equipment and experience the assurance of your decision. We warmly welcome both new and loyal clients to connect and discover, joining us in celebrating the revolutionary prowess of the Section torch!
Throughout our development journey, we have seamlessly integrated cutting-edge technologies from Europe, Japan, and Taiwan, which have propelled our product performance to new heights. By utilizing original components in our manufacturing process, we have not only earned the trust of established customers but have also broadened our market reach, attracting new clientele. These strategic advantages have driven strong sales across East and South Asia, Europe, America, and Japan.
Our Principle: Unmatched Price, Superior Quality, Exemplary After-Sales Service
Our Belief: Rooted in China, Aspiring to Global Eminence, Striving for International First-Class Brand Recognition
Product Application
The Automatic Solder Billet Casting Machine is expertly engineered for the efficient casting of tin lead solder billets, lead-free solder billets, and leaded solder billets. After casting, this advanced equipment provides seamless material flow for the subsequent solder wire extruding process.

Parameter for solder billet casting machine
Type	VT-85A
Hydraulic system	1set
Hydraulic motor power	4kw
solder pump power	2.2kw
Attemperator power	9kw
cutting device	3kw
Voltage	380V/customized
Solder billet dimension	φ84*180mm/customized
Machine weight	4.5T

Equipment: 1) Insulation can: Masterfully maintains the melted solder at an ideal temperature.
2) Solder billet casting mould: Meticulously crafted from special materials to efficiently cool the solder.
3) Highly automated solder billet drawing system.
4) Precision solder billet cutting system.
5) Advanced temperature control system.
6) Hydraulic system featuring the renowned China brand Huade.
7) Ingenious billeting putting hopper.
8) Electrical components sourced from the esteemed France Brand.
Features:
The VT-85A is a trailblazing product independently developed by our company, primarily utilized for producing lead and lead-free solder, as well as tin alloy billets, providing essential materials for extrusion press processing.
This cutting-edge machine is a marvel of engineering, featuring a sturdy frame, a meticulously crafted warm-box device, a dependable traction device, a highly precise cutting device, an efficient cooling system, a robust hydraulic system, and an advanced electrical control system, all harmoniously integrated for unparalleled performance.
Following the high-precision smelting process,Upon the strategic opening of the tin solder material valve, liquid tin effortlessly flows through the expertly engineered guide tube into the billet casting machine's sophisticated attemperator, where it undergoes meticulous temperature calibration for optimal performance.To ensure the achievement of the perfect casting temperature, initiate by skillfully opening the tin valve of the attemperator.The liquid tin effortlessly fills the expertly formed shell and, once fully cooled, the billet is expertly extracted by a traction device. As the drawing reaches the predetermined length, the precision cutting unit, equipped with finely honed saw blades, efficiently severs the billet. These impeccably cut billets are then seamlessly transferred to the shelf, under the vigilant supervision of an automatic control system that ensures flawless execution with every cycle.
The machine is equipped with a state-of-the-art control system that leverages PLC technology for precise monitoring of production processes. Every parameter is vividly displayed and can be seamlessly adjusted on the intuitive color touch screen, ensuring streamlined and efficient operations at all times.
Depending on the solder material's composition, the drawing time is precisely adjustable to guarantee consistent traction. The system boasts comprehensive automatic alarms for material shortages, ensuring the utmost safety of both equipment and personnel.
Designed with user-specific extrusion requirements in mind, the billet cutting length is fully customizable to fulfill downstream process needs. The advanced cooling system delivers water at a temperature not exceeding 30°C, creating optimal conditions for operation.
5.Advantage:
1)High efficiency: With a remarkable speed of 45 seconds per piece, it adeptly serves two extruders simultaneously, maximizing productivity and throughput.
2) Operating entirely under vacuum conditions, this machine provides exceptional anti-oxidation protection, significantly enhancing the quality of the finished billet.Guarantee unmatched quality for subsequent solder wire rolling and drawing processes, ensuring superior outcomes.
3) Ingeniously engineered insulation guarantees precise temperature control of the solder, which is crucial for preserving the unparalleled quality of the solder billets. Empower quality control and achieve operational excellence with this innovative solution.
4)The cutting surface is flawlessly smooth, effectively preventing air bubbles during extrusion and guaranteeing exceptional extruding quality.
5) Its straightforward linear structure ensures easy installation and maintenance, minimizing downtime and maximizing efficiency.
6) By incorporating components from world-renowned brands in pneumatic, electric, and operational parts, the machine assures unparalleled reliability and performance.
7) The entire process is conducted in a fully enclosed environment, with the finished billet processed under vacuum conditions for optimal quality assurance.
8) Featuring high automation and intelligence, this machine provides a seamless, labor-free operational experience.
9) Showcasing exceptional efficiency, it is capable of servicing two extruder sets simultaneously, optimizing operational capacity.
Certifications

Detailed Images

Machine Parts
Name: Warm-box
Brand: Victory
Original: China
Expertly designed to hold solder materials, this warm-box boasts a capacity of approximately 300kg. It features a sophisticated heating function to precisely adjust the temperature of solder materials before forming the solder billet, ensuring uniformity and top-tier quality in every piece.
Machine parts
Name: Billet Formed Mould
Brand: Victory
Original: China
This remarkable machine employs a specialized, advanced-heat-treated mould, allowing for effortless billet traction. Such innovation significantly enhances efficiency and productivity.

Machine Parts
Name: Hydraulic Cutting Device
Brand: Victory
Original: China
Fitted with domestically esteemed engines, this machine provides formidable driving power while maintaining silent operation. It ingeniously eliminates scrap, ensuring a visually flawless cutting finish.
Main parts
Name:PLC Controller
Brand: SIEMENS
Original: Germany
Leverage the state-of-the-art Siemens PLC controller, offering operators an intuitive touch screen interface. Effortlessly review operation records, diagnose issues swiftly, and streamline troubleshooting for uninterrupted machine performance.
Our Service


Pre-Sales Service
* Avail yourself of comprehensive inquiry and expert consulting, empowering informed decision-making at every step.
* Engage in rigorous sample testing to guarantee unparalleled performance and quality.
* Enjoy a personalized tour of our cutting-edge, world-class production facility.
After-Sales Service
* Receive extensive training on installation and operation, ensuring you unlock the full potential of your machinery.
* Our highly skilled engineers are ready for overseas service, providing exceptional global support and maintenance.
Packing & Delivery

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