Industrial Ball Mill for Slag, River Sand, and Quartz

Product Description

Product Description
Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. stands tall as a global titan in the realm of grinding equipment research, development, and manufacturing. Our illustrious reputation is backed by having the finest domestic design team coupled with cutting-edge process technology. Boasting state-of-the-art production equipment, we have established an all-encompassing system that includes mill experimentation, testing, measurement, and unparalleled service delivery. Our advanced technological prowess empowers us to manufacture an impressive array of products such as the ball mill, rod mill, cement mill, bearing mill, bushing mill, overflow mill, lattice mill, and air coal mill, each characterized by their superior craftsmanship.
The Industrial Ball Mill for Slag, River Sand, and Quartz is your quintessential grinding machine, meticulously engineered to transform crushed materials into ultra-fine powder. This versatile series of ball mills is the preferred choice for industrial and mining enterprises, efficiently processing a myriad of materials including Mining Ore, Gold, Copper, Lead, Manganese, Iron, Slag, Silver, Aluminum, Limestone, and Gypsum Powder. With applications spanning metallurgy, building materials, and chemical industries, this machine excels in both wet and dry milling. It offers the flexibility of open circuit grinding and circle grinding with a power feeder. Its design is rational, showcasing strong adaptability to diverse raw materials. Known for its high-speed operation, impressive crushing ratio, substantial capacity, and user-friendly operation, this machine is engineered for excellence.
Wet grinding ball mill working principle:
In the sophisticated workings of the wet grinding ball mill, the electro motor propels the cylinder to rotate via a reducer. Within this rotating cylinder, the interplay between the broken ore and steel balls, aided by the lining board, reaches a specific height under the influence of frictional and eccentric forces. As gravity takes over, the ores descend, undergoing gradual crushing from the impact and grinding forces. Once pulverized, the ores are expelled from the cylinder through the discharge section. A spiral classifier then takes charge of sorting the discharged ores, directing the coarse sand back into the ball mill via the joint feeding machine for further grinding. The feeding machine ensures a continuous, even supply of materials, seamlessly integrating them into the ball mill. Consequently, the Chinaware ball mill sustains a consistent discharge of ground materials, making this ball mill a relentless, 24/7 powerhouse for powder grinding.
Characteristics
Ball mill is suitable for ore dressing, chemical, coal, cement and refractory sectors to operate fine grinding. Bearing-type drive ball mill is a technological changing type, compared with the traditional ball mill: 15% lower operating current and reduce the starting current 50%. Improve the phenomenon of ball concentricity not enough, run instability, current fluctuated, wear serious phenomenon hollow shaft according to the phenomenon of Babbitt burning, downtime, the phenomenon of stopping production. After adopt the rolling bearing, the hollow shaft can continue to use, save 90% lubrication oil, improve the loading of 20%, increase production by 15%, 10% speed increase, each power saving can arrave 20%-30%.
1. Engineered for Excellence: Our Industrial Ball Mill features a large ring gear, alongside an expansive side cover and robust bearings, significantly enhancing its longevity. Employing a cutting-edge high-frequency quenching heat treatment process on the modulated surface ensures unparalleled durability. The sprocket, too, benefits from this advanced heat treatment, promising reliable performance.
2. Energy Efficiency Redefined: Experience remarkable energy conservation with our innovative design. Utilizing ball bearings instead of traditional slide bearings drastically cuts down on friction, facilitating smoother startups and achieving an impressive 10-15% reduction in energy consumption compared to older models.
3. Amplified Processing Capacity: Thanks to the implementation of a discharge disc and grate plate from the standard mill, our ball mill boosts processing capacity by over 20% compared to conventional energy-saving conical ball mills, making it a game-changer in high-demand applications.
4. Optimized Discharge Efficiency: Featuring a uniquely low discharge port mud surface, our design accelerates mud passage, effectively minimizing excessive ore grinding and enhancing overall operational efficiency.
5. Versatile Load Capacity: Our design accommodates a range of loaded balls, from large to small, ensuring optimal working conditions as smaller balls remain securely within the mill, contributing to sustained operational excellence.
6. Simplified Installation: Equipped with a sturdy support frame, our equipment guarantees ease of installation at plant sites, providing a seamless setup experience for clients.
7. Advanced Electronic Safeguards: The state-of-the-art electronic control system incorporates comprehensive protective measures against motor overcurrent, potential power failures, and imbalances across power supplies, ensuring truly "worry-free" operation of the ball mill.
Detailed Photos
Ball Mill Structure: Our Industrial Ball Mill boasts a sophisticated design featuring an integrated feeding system, an efficient discharging system, and a smooth transmission system. The transmission system includes a robust speed reducer, a precision-engineered small transmission gear, reliable electrical machinery, and an advanced electric control unit, ensuring optimal performance & more.

Product Parameters
Our commitment to excellence ensures that only top-tier products make their way to our esteemed customers. We uphold the highest standards, guaranteeing that non-conforming products are strictly prohibited from sale. This dedication to quality and performance empowers Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. to swiftly capture both domestic and international markets, thanks to our products' remarkable quality and unparalleled reliability.

Drum Size	capacity(t/h)	rotation rate(rpm)	Ball Weigh(t)	kind of drive	Reduce	Power(Kw)
Φ1.5*5.7	33-6	27	11	margin	ZD40	130
Φ1.5*6.4	4-7	27	12	margin	ZD40	130
Φ1.83*7	8-13	23.9	21	margin	ZD60	245
Φ2.2*7	13-18	21.4	33	margin	ZD60	380
Φ2.2*7.5	14-19	21.4	35	margin	ZD60	380
Φ2.2*10	15-20	21.4	45	margin	ZD80	475
Φ2.4*8	18-27	20.4	41	margin	ZD80	475
Φ2.4*9	19-29	20.4	42	margin	ZD80	570
Φ2.4*10	20-32	20.4	52	margin	ZD80	630
Φ2.4*11	21-34	20.4	60	margin	ZD80	630
Φ2.4*13	23-36	20.4	65	margin	MBY710	800
Φ2.6*10	28-38	19.7	70	margin	MBY710	800
Φ2.6*13	30-40	19.7	78	margin	MBY800	1000
Φ2.8*13	32-42	19.7	78	margin	MBY800	1250
Φ3.0*9	32-42	18.14	83	margin	MBY710	1000
Φ3.0*11	35-48	18.14	100	margin	MBY800	1250
Φ3.0*13	36-50	18.14	102	margin	MBY900	1400
Φ3.2*4.5	30-50	18.7	45	margin	MBY710	800
Φ3.2*11	38-52	17.76	110	margin	JDX100	1600
Φ3.2*13	45-60	17.76	120	margin	JDX100	1600
Φ3.5*13	65-90	17.1	165	margin	MBY1100	2000
Φ3.6*4.5	90-136	17.8	58	margin	MBY800	1000
Φ3.6*9	20-45	16.9	70	margin	Synchronous motor:1600
Φ3.8*13	70-100	16.8	180	margin	DBS280	2500
Φ4.2*13	130-150	15.9	231	margin	DBS280	3550

Packaging & Shipping
Our Industrial Ball Mill for Slag, River Sand, and Quartz is meticulously prepared for delivery to ensure it reaches you in pristine condition. Typically, these robust machines are disassembled before shipping and packed using a variety of secure methods. We offer multiple packing options including: nude packing for easy handling, bundle packing for grouped security, grass rope packing for eco-friendly protection, water-proof packing to shield against moisture, wooden pallets for stable transport, and wooden or carton boxes for comprehensive safeguarding.
Our Advantages
Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., a prestigious name in the realm of industrial excellence, is strategically situated in the dynamic city of Xuzhou, within the Tongshan District of Jiangsu Province. Our facility majestically sprawls across an impressive 20,000 square meters, embodying our dedication to innovation and quality craftsmanship.
Churun is unwaveringly dedicated to its clients, placing their needs at the forefront to deliver bespoke, all-encompassing plant equipment configuration solutions. With a footprint in nearly 300 production lines globally, spanning industries such as cement, chemical, lithium mica, taconite, metallurgy, and solid waste management, our company distinguishes itself with exceptional service. Leveraging the expertise of distinguished industry professionals, we drive innovation and draw from a wealth of experience, achieving extraordinary milestones and garnering the steadfast trust and praise of our clients. As we chart the future, Churun Heavy Industry commits to upholding its foundational principles of professionalism, integrity, and creativity, adapting to evolving demands to provide efficient, dependable equipment and technical solutions for our cherished clientele.
Our cutting-edge facility is outfitted with over 200 state-of-the-art large and medium-sized metal processing lathes, riveting machines, welding equipment, and assembly units, guaranteeing superior production capabilities and precision engineering.
Presently, our products enjoy acclaim from both domestic and international customers, having been successfully exported to nations such as Indonesia, Russia, Cambodia, Vietnam, Laos, across Africa, Uzbekistan, Romania, and numerous other countries and regions.

After Sales Service
Experience unparalleled service excellence with our comprehensive after-sales support and consultation. Our customer service philosophy is built on responsiveness and accessibility, ensuring that unlike most, we are always reachable through our dedicated sales hotline, email, Skype, or MSN. Rest assured, your inquiries will be addressed with utmost urgency, receiving a response within just 30 minutes.
Pre-sale Services: Enthusiastic Engagement
Our pre-sale services are tailored to your unique requirements, offering you an initial plan, process flow design, and manufacturing equipment that align perfectly with your demands, ensuring a seamless and efficient experience.
Sale Services: Dedicated Assistance
Our expert technicians will be dispatched to your site to guide the installation and adjustments. We provide comprehensive training for operators and work alongside you to complete thorough checks and acceptance, ensuring everything meets your expectations.

After-Sale Services: Commitment to Reliability
In our pursuit of fostering lasting partnerships, we commit to regular follow-up visits, strengthening our bonds and ensuring your continued satisfaction.
We extend a one-year warranty to guarantee the consistent operation of your machine. Our proactive inventory management ensures crucial spare parts are readily available for immediate shipment, minimizing downtime and maintaining productivity.
We extend a warm invitation to tour our company and workshop. With genuine enthusiasm, we anticipate the opportunity to collaborate, offering you the most suitable products at the most reasonable prices.
FAQ
Q: Why we believe in Xuzhou Churun industries co., ltd:
A: 1. More than 30 years experience.
2.We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged parts.
3. All products achieved ISO9901:2000 quality management certificate
4.We can make video call any time to show you our actual factory.
Q: Can I get special design for my own products?
A: We have our own R&D department to offer customization service for our customer.
Q: How long is the production time?
A: Based on the specific product.
Q:Payment terms:
A: Accept payment type: T/T, Cash.30% deposit when signed contract. Full payment paid before shipping.
Q: Quality warranty?
A: Guarantee time: one year for main machinery.excluding wearing parts.
If something wrong we will provide the technical advice and find solution immediately. For those wearing parts we guarantee high quality parts for long-term supply.
Q:What's the after sale service of your company?
A:We will provide foundation drawing to the clients for installation. Besides, we can provide guidance service for installation and operation of workers, etc.
Q: Can your company provide wearing parts?
A:We can deliver you the spare parts within 30 working days after your order. If your equipment are not manufactured by our company, please provide us the wearing parts drawing or number.
Q: What kind of drawing format is workable for you?
A: PDF, DWG, etc.
Q: How do I know the production? and shipping process?
A: We will double confirm your requirements, we will regularly report to you the production progress.

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