Advanced Ball Mill for River Sand and Quartz Processing

Product Description

Product Description
Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. is heralded as a global leader in the research, development, and production of grinding equipment. Boasting the finest domestic design team and cutting-edge process technology, our company is equipped with first-rate production facilities. We have established a comprehensive system for mill experimentation, testing, measurement, and service delivery. With our advanced technology, we possess the capability to manufacture a diverse range of mills, including ball mills, rod mills, cement mills, bearing mills, bushing mills, overflow mills, lattice mills, and air coal mills.
Our Advanced Ball Mill for River Sand and Quartz Processing is a state-of-the-art grinding machine, perfect for pulverizing crushed materials into superfine powders. This versatile ball mill is ideal for a multitude of industrial and mining applications, including mining ores such as gold, copper, lead, manganese, iron, and slag, as well as silver, aluminum, limestone, gypsum powder, metallurgy, construction materials, and chemicals. It is engineered for both wet and dry milling and supports both open circuit grinding and circular grinding with a power feeder. Esteemed for its rational design, remarkable adaptability to raw materials, swift operation, high crushing ratio, and substantial capacity, this mill is exceptionally easy to operate.
Principle of Operation for the Wet Grinding Ball Mill:
The operation of the wet grinding ball mill is driven by an electric motor, which causes the cylinder to rotate through a reducer. Within the cylinder, the collision of steel balls and broken ores is orchestrated by a lining board, reaching a specific height due to the combined forces of friction and eccentricity from the cylinder's rotation. As gravity takes effect, the ores descend and are gradually pulverized through the impact and grinding processes. Subsequently, the finely crushed ores are expelled through the discharge section. They are then classified by a spiral classifier, with the coarse sand returning to the ball mill via a joint feeding machine for further grinding. The feeding machine ensures continuous and even material distribution into the ball mill, guaranteeing the steady discharge of finely ground materials from the Chinaware ball mill. This design allows the ball mill to operate continuously, 24 hours a day, providing relentless performance and efficiency.
Characteristics
1. Robust Construction: Featuring a large ring gear, substantial side cover, and oversized bearings, this ball mill is engineered for endurance. The generously-sized gear hub extends the lifespan of the equipment, and the high-frequency quenching heat treatment process applied to the modulated surface ensures durability. Additionally, the sprocket leverages the same advanced heat treatment for optimum performance.
2. Energy Efficiency: By incorporating ball bearings in place of traditional slide bearings, frictional forces are significantly diminished, easing the startup process. This innovation leads to a remarkable 10-15% reduction in energy consumption compared to conventional ball mills.
3. Enhanced Processing Capacity: Thanks to the deployment of the standard mill's discharge disc and grate plate, this advanced ball mill boosts processing capacity by over 20% when compared to the energy-saving conical ball mill, setting a new benchmark for efficiency.
4. Optimized Discharge: The low mud surface at the discharge port facilitates swift passage of material, minimizing excessive grinding and preserving ore quality.
5. Versatile Ball Loading: The design accommodates a significant quantity of loaded balls, both large and small, ensuring that small balls remain within the system. This feature cultivates ideal working conditions, optimizing productivity.
6. Simplified Installation: Equipped with a sturdy support frame, this equipment guarantees a hassle-free installation process at plant sites, enhancing user convenience.
7. Advanced Electronic Control: The integrated electronic control system includes protective measures against motor overcurrent, power outages, and imbalances in the three-phase power supply. This ensures a seamless 'worry-free' operation of the ball mill, maximizing uptime and reliability.
Detailed Photos
Ball Mill: Introducing the Advanced Ball Mill, a pinnacle of cutting-edge technology, meticulously designed for the efficient processing of river sand and quartz, epitomizing engineering excellence and performance. Structure: This state-of-the-art machine boasts a sophisticated design, featuring an integrated feeding system, a superior discharging system, and a robust transmission system comprising a speed reducer, small transmission gear, electrical machinery, and advanced electric control, ensuring seamless operation & etc.

Product Parameters
Our firm commitment to quality ensures that every piece of machinery we deliver lives up to our stringent standards, prohibiting any non-conforming products from reaching our valued customers. This unwavering dedication to excellence has allowed Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. to swiftly capture market share both domestically and internationally, driven by the superior quality and dependable performance of our Advanced Ball Mill for River Sand and Quartz Processing.

Drum Size	capacity(t/h)	rotation rate(rpm)	Ball Weigh(t)	kind of drive	Reduce	Power(Kw)
Φ1.5*5.7	33-6	27	11	margin	ZD40	130
Φ1.5*6.4	4-7	27	12	margin	ZD40	130
Φ1.83*7	8-13	23.9	21	margin	ZD60	245
Φ2.2*7	13-18	21.4	33	margin	ZD60	380
Φ2.2*7.5	14-19	21.4	35	margin	ZD60	380
Φ2.2*10	15-20	21.4	45	margin	ZD80	475
Φ2.4*8	18-27	20.4	41	margin	ZD80	475
Φ2.4*9	19-29	20.4	42	margin	ZD80	570
Φ2.4*10	20-32	20.4	52	margin	ZD80	630
Φ2.4*11	21-34	20.4	60	margin	ZD80	630
Φ2.4*13	23-36	20.4	65	margin	MBY710	800
Φ2.6*10	28-38	19.7	70	margin	MBY710	800
Φ2.6*13	30-40	19.7	78	margin	MBY800	1000
Φ2.8*13	32-42	19.7	78	margin	MBY800	1250
Φ3.0*9	32-42	18.14	83	margin	MBY710	1000
Φ3.0*11	35-48	18.14	100	margin	MBY800	1250
Φ3.0*13	36-50	18.14	102	margin	MBY900	1400
Φ3.2*4.5	30-50	18.7	45	margin	MBY710	800
Φ3.2*11	38-52	17.76	110	margin	JDX100	1600
Φ3.2*13	45-60	17.76	120	margin	JDX100	1600
Φ3.5*13	65-90	17.1	165	margin	MBY1100	2000
Φ3.6*4.5	90-136	17.8	58	margin	MBY800	1000
Φ3.6*9	20-45	16.9	70	margin	Synchronous motor:1600
Φ3.8*13	70-100	16.8	180	margin	DBS280	2500
Φ4.2*13	130-150	15.9	231	margin	DBS280	3550

Packaging & Shipping
At Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., we take immense pride in ensuring the utmost care during the packaging and shipping of our Advanced Ball Mill for River Sand and Quartz Processing. Prior to delivery, our machines are expertly disassembled and meticulously packed using a variety of robust methods to guarantee secure transit. Our diverse packing options include nude packing, bundle packing, grass rope packing, waterproof packing, as well as sturdy wooden pallets, and protective wooden or carton box alternatives. We are committed to delivering excellence right from our factory to your doorstep, ensuring your machinery reaches you in pristine condition. Our Advantages
Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. proudly spans over 5000 square meters, showcasing our extensive capabilities and commitment to excellence.
Churun is unwaveringly customer-centered, offering bespoke, comprehensive plant equipment configuration solutions. With nearly 300 production lines across global industries such as cement, chemical, lithium mica, taconite, metallurgy, and solid waste disposal, we are a trusted ally. Our technical team, composed of seasoned industry experts, brings profound design proficiency and extensive experience, consistently delivering remarkable market achievements and earning esteemed user trust and commendation. As we look to the future, Churun Heavy Industry pledges to uphold the core values of professionalism, integrity, and innovation. We are steadfast in our dedication to advancing with the times, ensuring our users receive the most efficient, reliable equipment and technical solutions.
Headquarter of Churun located in Xuzhou city, encompasses approximately 200,000 square meters. Our facility is equipped with more than 200 sets of diverse, large and medium-sized metal processing lathes, riveting machines, welding equipment, and assembly units.
Currently, our distinguished products have garnered recognition from both domestic and international clients, successfully establishing a global presence in Indonesia, Russia, Cambodia, Vietnam, Laos, Africa, Uzbekistan, Romania, and various other countries and regions.

After Sales Service
Unparalleled Support: We pride ourselves on delivering exceptional after-sales service and expert consultation. Our dedicated customer service team is distinctively available through our sales hotline, email, Skype, or MSN. Unlike many others, we guarantee responses to your emails within a mere 30 minutes.
Pre-sale services: Enthusiastic Engagement
Tailored Solutions: We craft a comprehensive plan, design the process flow, and manufacture the equipment precisely according to your unique requirements and special demands.
Sale services: Dedicated Assistance
Expert Guidance: Our skilled technicians will arrive onsite to guide the seamless installation and adjustment of your equipment. They will train your operators and complete the inspection and acceptance process collaboratively with you.

After-sale services: Unwavering Faithfulness
Long-lasting Partnership: To nurture enduring relationships, we commit to regular return visits to our valued customers, ensuring satisfaction and ongoing support.
Reliability Assurance: We offer a comprehensive one-year warranty to ensure the consistent performance of your machine. To minimize downtime, we maintain an inventory of spare parts, enabling immediate shipment of replacements when needed.
We warmly invite you to tour our company and workshop, as we eagerly anticipate the opportunity to collaborate with you. Rest assured, we will provide the most suitable products at a reasonable price.
FAQ
1. Why we believe in Xuzhou Churun industries co., ltd:
1. More than 30 years experience.
2.We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged parts.
3. All products achieved ISO9901:2000 quality management certificate
4.We can make video call any time to show you our actual factory.
2.How long is the delivery time of your product?The delivery time is within 30 working days.3. Payment terms:
A: Accept payment type: T/T, Cash.30% deposit when signed contract. Full payment paid before shipping.4.How long is the product warranty period?Our warranty period is 1 year, excluding wearing parts.5.What's the after sale service of your company?We will provide foundation drawing to the clients for installation. Besides, we can provide guidance service for installation and operation of workers, etc.6. Can your company provide wearing parts?We can deliver you the spare parts within 10 working days after your order. If your equipment are not manufactured by our company, please provide us the wearing parts drawing or number.

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