Sustainable Waste Rubber Recycling Machine for Tyre Shredder

Product Description

Company Profile
Qingdao Longyuan Baihong Machinery Equipment Co., Ltd. has taken the responsibility of recycling waste resources and creating a green ecological environment. Our company mainly produces fully automatic plants of waste tires, waste tire recycling and shredding production line, waste plastic pyrolysis machine and oil sludge pyrolysis machine. We integrate front-end treatment, mid-end pyrolysis plant and back-end carbon black grind and granulation. The production chain has achieved low energy consumption,full intelligence,and also achieved zero emission, zero pollution, and zero residue. There is the complete fulfillment of the reuse of the intelligent and environmentally friendly resources through pyrolysis of waste tires.
Product DescriptionSimple Process Description of Tire Shredder:
The waste tire recycling production line contains a variety of mechanical equipment specially designed for the treatment of waste tires, aiming to convert them into reusable resources. Through crushing and separation process, waste tires are processed into rubber particles, steel wires and fibers. These materials can be further used in many fields such as road paving and rubber products manufacturing, so as to realize the recycling of waste tires.
The waste tire recycling production line mainly consists of crushers, vibrating screens, magnetic separators, fiber separators, etc
1.Tire Conveying
Waste tires are transported to the primary crushers through the conveying system.
2.Waste Tire Crushing
Waste tires are broken into larger blocks in primary crusher, releasing steel wires initially.
3.Rubber Block Crushing
After the primary crushing, the tire blocks are sent to the secondary crusher, further processing into smaller rubber particles.
4.Magnetic Separating for Steel Wire
The steel wires are separated from the crushed material by magnetic separator.
5.Rubber Particles Sort Sieving
Rubber particles are screened by vibrating screen to separate different particle sizes.
6.Fiber Separating
The remaining rubber particles pass through the fiber separation system to remove the impurities.
7.Finished Production
Finally, pure rubber particles, steel wires and fibers are collected and stored separately for further use.
Rubber Shredder Parameter:

Name		610 type	710 type	810 type
No	Component	Technical	Technical	Technical
1	Helical roller	610mm *1000mm	710mm*1000mm	810mm*1200mm
2	Straight tooth roller	510mm*1000mm	610mm*1000mm	710mm*1200mm
3	20 mesh Rubber powder	1000-1200kg	1200-1500kg	1500-2000kg
4	Dimension	5400mm*2000mm*1400mm	6200mm*2260mm*1700mm	6400mm*2700mm*2400mm
5	Motor power	Y2-325M2-6 -200-220kw	Y2-355m2-6 -250kw-280kw	Y2-400m2-8 -315kw
Auxiliary machine
No	Component	Total power	Total power	Total power
1	main vibrating screen	29kw	31kw	48kw
2	secondary vibrating screen
3	9000 magnetic separator
4	rubber powder feeding belt
5	anti-tying belt machine
6	12000 magnetic separator
7	rubber powder collector

Production Process Diagram:
Double Shaft Shredder - Double DriveProcess:

Steel Wire Removal Process
1	Tire Steel Wire Drawing Machine	Remove the tire bead wire
Rubber Block Process
2	Shredder with rolling screen	Shredding the tire into ≤50mm rubber pieces
Wire separation
3	Rubber Grinder	Peel the capillary wire in the tire and obtain 1-5mm rubber particles
Rubber Granulating Process
4	Rubber Granulating Machine	Grind the rubber to 15-200 mesh as required
Dust Removal Process
5	Magnetic Separator	Remove wire from rubber particles
6	Fiber separator	Separation of fibers from tire particles
7	Dust removal equipment	Dust removal

Product Parameters

Double-shaft shredder	Crush waste tires of various sizes, using high alloy steel imported from Europe as cutting tools, with a detachable and interchangeable double row knife structure design to improve tool utilization rate
Steel wire separator	Cut the rubber block through moving knife and fixed knife,Qualified rubber particles and steel wires are discharged through the sieve
Conveyor	The material surface of the rack has undergone rust removal treatment
Magnetic separator	The type of magnetic separator is permanent magnet self dumping type, which can effectively screen the separated steel wire.
Vibrating screen	Separate the steel wire from the large rubber block/steel wire through vibration
Electronic control system	The main control cabinet and control platform are independent of each other, and the design of touch screen and button control mode enables operation,The control interface is more user-friendly and easy to operate

Products:
Our Advantages:
High Efficiency:
Our tire shredders are equipped with advanced cutting technology, ensuring efficient and uniform shredding of tires. This results in high throughput and reduces energy consumption.
Versatility:
Our tire shredders are capable of shredding a wide range of tire sizes and types, including car tires, truck tires, and even OTR (off-the-road) tires. This versatility allows for a variety of applications in tire recycling and rubber production.
Robust Construction:
Built with high-quality materials and components, our tire shredders are designed for long-lasting performance and minimal maintenance. They can withstand heavy-duty operation and are resistant to wear and tear.
Safety Features:
We prioritize the safety of our operators and the surrounding environment. Our tire shredders are equipped with safety mechanisms such as emergency stop buttons, safety locks, and protective covers to prevent accidents and ensure safe operation.
User-Friendly Design:
Our tire shredders are designed with user convenience in mind. They feature easy-to-use controls, intuitive interfaces, and quick access to maintenance areas, making operation and maintenance hassle-free.
Our Customers:
We are committed to providing high-quality tire shredders and excellent customer service. Contact us to learn more about our products and how they can benefit your tire recycling or waste management operations!
Workshop:
Certifications
Packaging & Shipping
FAQQ: Why Choose Us?
1). We are manufacturer with own factory for many years with CE Certification
2). With professional design and sales team, we can serve you perfect solution with competitive direct factory price.
3). Our machines are popular among customers around the world ( India, Pakistan, Spain, Italy, Korea, Mexico, UK etc).
Q: What Is Our Service?
Pre-Sale Service
According to the customers' special requirements,we provide the most suitable project design, process design and the purchase program. Guide customers to choose the best and economical plant, recover investment within short time.
Sales Service
You are welcome to visit our factory to test the machine. And we will customize the equipment strictly according to your special requirements and arrange the timely delivery.
After-Sale Service
We will provide one year warranty for our machine.According to your need,we will dispatch our engineers to your factory to guide the installation,commissioning

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