High Quality Four Cylinder Flat Vulcanizer with CE ISO9001

Product Description

Product Description

Parts name	Note
Oil cylinder	HT500
Upper beam, lower base	Q345 welding, qualitative heat treatment
Frame plate	Q345 steel
Plunger	Chilled alloy
Sealing ring	Taiwan Fluororubber material
Heating plate	Double size 45# high quality steel
Hydraulic control system	Hydraulic pump and control valve are famous brand

Automatic frequency conversion push-pull mold device	PLC control push out, pull in, frequency conversion speed regulation
Other electrical components	S chneider/CHINT

The use of high strength ZG35# high-quality cast steel material, its tensile and anti-wear performance is high, good toughness,high fatigue strength, long service life.Add 3 sealing rings in the cylinder cavity and add a guide ring structure to reduce the wear of the piston on the seal ring and ensure the service life of the seal ring for more than 5 years.
The upper beam and lower beam are welded as a whole structure. The height of the upper beam and lower base is determined by finite element analysis and designed according to variable section and equal strength beam,According to the mechanical model simulation analysis by experts from China University of Petroleum, the flexural modulus of the upper beam and lower base can meet the technical requirements of the equipment. The hot plate is made of 45 # high quality steel and processed by heating treatment. The working surface roughness reaches Ra1.6(to meet the national standard of no mold use finish standard).The hot plate heating hole adopts deep hole drilling equipment and is formed by drilling once. Ensure uniform heating temperature. Temperature difference < ±3ºC. Frame plate/Column adopts high-quality Q345 medium plate material/45#steel. After special treatment, the side plate has high tensile strength and stability to ensure its mechanical strength and durability. The whole welded structure is adopted, the optimum value of the width is determined by finite element analysis,The design is based on variable section and equal strength beam.The simulation force analysis of the mechanical model by experts of China University of Petroleum shows that the flexural modulus of the side plate can meet the technical requirements.
Automatic push-pull mold device: push-pull device includes a drag plate, guide rail, sliding plate, roller, ball screw, push and pull motor and other structures, using PLC control. It is composed of electrical control cabinet, programmable controller (PLC), various sensors (temperature, hydraulic pressure, position, etc.) and signal cables, display terminal (touch screen), electric (pneumatic) valve, sound and light alarm, etc.The operation control of the equipment has two working modes, automatic and manual, which can be set on the touch screen and can be converted into each other's functions.It also has the function of automatic storage of vulcanization parameters, and the storage cycle is not less than 6 months. Data is automatically overwritten and can be exported from external memory. Multi-stage vulcanization program can be set on the screen according to user requirements. Hydraulic system, It is composed of hydraulic cylinder, hydraulic station (including tank, high and low pressure pump motor, reversing valve, pressure limiting valve, pressure sensor, electric contact pressure gauge, filter, etc.) and hydraulic pipeline.It can realize low pressure fast oil supply,high pressure slow oil supply, hydraulic system pressure monitoring, and has the functions of maintaining pressure (pressure drop per hour ≤5%) and automatic pressure replenishment. The system has no plugging and leakage phenomenon, and has automatic pressure supplement and safe pressure limiting function to ensure the quality and operation reliability of the equipment.
Protection safety device,Emergency stop switch is arranged on the main electrical control cabinet panel . A hydraulic cylinder electromagnetic induction limit switch is arranged between the upper beam and the upper hot plate (on both sides).The opening and closing mold and vulcanization parameter abnormal sound and light alarm are set on the upper part of the main electrical control cabinet. Set up heating overheat protection device to ensure the safety of operators and equipment. Detailed Photos
Company Profile
1.Qingdao Huicai Machine Manufacture Co., Ltd. is a high-tech enterprise specializing in the research, development, production, and sales of rubber machinery. Established in March 2007,It has over 120 employees and an annual output value of more than 10 million USD. It has been consecutively rated as a national AAA-level (the highest level) credit enterprise for 10 sessions. 2.The company has an independent team integrating research and development, processing, testing, assembly, and after-sales service. It has also established a comprehensive quality management assurance system and has successively passed certifications such as the ISO 9001 Quality Management System Certification, the EU CE Certification, and the Intellectual Property Management System Certification. It has long-term business cooperation with many well-known multinational large companies, such as Goodyear from the United States and M ichelin from France.
3.The company's factory building covers an area of 23,000 square meters and is equipped with professional processing and manufacturing equipment, The company has an independent product research and development team with 15 professional technical personnel, including 2 senior engineers, 5 intermediate engineers, 2 electrical engineers, and 6 technicians. 4.The company holds 2 invention patents and 18 utility model patents. Its rubber machinery products have reached international advanced levels and domestic leading levels, and have received recognition and high praise from customers around the world. FAQ1.Q:Are you a factory or trading company?
A:We are factory.
2.Q:Where is your factory?How can i visit ?
A:Our factory located in qingdao city.You can fly to qingdao airport,then we can pick you up to our facotry to visit.Warm welcome to visit us.
3.Q:How does your factory control the quality of machines and after sales service?
A:Our machines passed CE,ISO,SGS certification,pls confirm the quality.All our machines have 1 year guarantee, will provide lifetime maintenance.
4.Q:What's your payment term?
A:30% TT in advance, 70% TT before shipment Or L/C at sight.
5.Q:Can you design new product for us?
A:we have a professional development team that make new products according to your requirements.

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