Advanced Premium Automatic Billet Casting Machine for Precision Manufacturing

Product Description

Our Company
Company Overview

Victory Technology International Ltd. heralds a new era in the global landscape of solder wire processing equipment with its innovative products. Our extensive range includes state-of-the-art Extruders, Solder Wire Drawing Machines, and sophisticated Solder Powder making equipment like Atomizing Machines and Ultrasonic Vibro Sifters. We distinguish ourselves with pioneering Solder Paste equipment, as well as Pure Zinc Wire Processing Machines and Zinc Alloy Processing equipment, such as Continuous Melting and Casting Furnaces, Alloy Extruders, and Big Bobbin Winding Machines.
With over twenty years of industry expertise, we have amassed a collection of patents and established a thorough and scientific quality management framework, powered by a formidable R&D team. Our alliances across Europe and the United States allow us to seamlessly incorporate cutting-edge technologies and designs, continuously enhancing our products' performance and stoking innovation.
With a robust registered capital of 10 million yuan, our modern, self-constructed workshop sprawls over an impressive 33,000 square meters in picturesque Dalang Town, Dongguan City. The strategic location provides effortless transportation and a splendid environment, elevating us to a prominent, large-scale, professional machinery manufacturer and one of Dalang Town's top 50 key enterprises.
Featuring a substantial registered capital of 10 million yuan, our modern workshop stretches across a vast 33,000 square meters in Dalang Town, Dongguan City. Situated at No. 208 West Scenery, we benefit from excellent transportation links and a breathtaking setting, securing our position as a leading machinery manufacturing powerhouse and one of the 50 key enterprises in Dalang Town.
Embark on a journey from 0 to 100, where you'll encounter unmatched quality through our scrupulously controlled manufacturing processes, ensuring each product meets the pinnacle of excellence. Select us as your foremost supplier for similar equipment and make a decision you can trust. We warmly welcome both new and cherished clients to consult and strategize, joining us in experiencing the revolutionary Section torch's prowess!
In our development journey, we've embraced cutting-edge technology from Europe, Japan, and Taiwan, significantly boosting our product's performance. We incorporate original components throughout our manufacturing process, gaining the approval of many longstanding clients and attracting new customers. These advantages have propelled our products to sell exceptionally well across East & South Asia, Europe, America, and Japan.
Our Principle: Best Price, Best Quality, Outstanding After-Sales Service
Our Faith: Originating in China, Expanding Globally, to Become a World-Class Brand
Product Application
Our Automatic Solder Billet Casting Machine is expertly designed for tin-lead, lead-free, and leaded solder billet casting. After casting, it provides essential materials for subsequent processes, specifically solder wire extruding.

Parameter for solder billet casting machine
Type	VT-85A
Hydraulic system	1set
Hydraulic motor power	4kw
solder pump power	2.2kw
Attemperator power	9kw
cutting device	3kw
Voltage	380V/customized
Solder billet dimension	φ84*180mm/customized
Machine weight	4.5T

Equipment: 1) Insulation can for maintaining melted solder at optimal temperatures.
2) Solder billet casting mould crafted from specialized material for efficient solder cooling.
3) Highly automated solder billet drawing system ensuring precision and efficiency.
4) Precision-engineered solder billet cutting system.
5) Advanced temperature control system for consistent quality.
6) Hydraulic system utilizing esteemed Chinese brand Huade for reliability.
7) Efficient billet feeding hopper designed for seamless operation.
8) Electrical components from renowned French brand for superior performance.
Feature:
Introducing the VT-85A, a cutting-edge innovation independently crafted by our company, tailored for lead and lead-free solder and tin alloy billet production. It provides key materials for extrusion press processing, enhancing operational efficiency.
This machine integrates a robust frame, a warm-box forming device, a traction device, a cutting mechanism, a cooling system, a hydraulic system, and an advanced electrical control system.
After smelting, The process begins by opening the tin solder material valve, allowing liquid tin to flow through the guide tube into the billet casting machine's attemperator for further precision temperature adjustments, To achieve the optimal casting temperature, simply open the tin valve of the attemperator. Liquid tin will seamlessly fill the formed shell. Once fully cooled, the billet is expertly pulled out using a traction device. As it reaches the designated length, our cutting unit with precision saw blades efficiently separates the billet, which is then placed onto the shelf. The entire process is overseen by sophisticated automation, ensuring a smooth and uninterrupted operation.
Equipped with an advanced control system, our machine employs PLC technology for precise monitoring of production status. All process parameters are vividly displayed on the intuitive color touch screen, allowing easy modifications to ensure optimal performance.
Depending on the solder material composition, our system allows you to configure the appropriate drawing time. This guarantees the reliability of traction, while a full automatic alarm system alerts to material shortages, ensuring the utmost safety of both equipment and personnel.
Based on the user's extrusion machine and billet length requirements, you can adjust the cutting length to meet downstream process demands. The cooling system maintains a water temperature below 30 °C, ensuring efficiency and quality.
5.Advantage:
1) Impressive Efficiency: Our machine operates at 45s/pcs, capably servicing two extruders simultaneously for enhanced productivity.
2) With all procedures conducted in a vacuum, we provide an excellent anti-oxidation effect, ensuring the finished billet's superior quality.This ensures high quality for subsequent solder wire rolling and drawing.
3) Scientific design ensures robust insulation, allowing for precise temperature control of the solder, crucial for the integrity of the solder billet.
4) The cutting surface is impeccably smooth, preventing air bubbles during extrusion and assuring extruding quality.
5) Simple linear-type structure makes installation and maintenance a breeze.
6) Incorporating globally renowned brand components in pneumatic, electric, and operational parts enhances reliability and performance.
7) The entire process is fully enclosed to maintain the billet under vacuum conditions, ensuring product excellence.
8) Operating with high automation and intellect, our system is labor-free, optimizing efficiency.
9) Exceptionally high efficiency, providing service for two sets of extruders.
Certifications

Detailed Images

Machine Parts
Name: Warm-box
Brand: Victory
Original: China
Designed to maintain solder materials, this component boasts a capacity of approximately 300kg. With an integrated heating function, it adjusts the temperature of solder materials before forming the solder billet.
Machine parts
Name: Billet formed mould
Brand: Victory
Original: China
Utilizing a specialized mould with unique heating treatment, this feature facilitates easy traction of the billet.

Machine Parts
Name: Hydraulic cutting device
Brand: Victory
Original: China
Powered by renowned domestic engines, this cutting device delivers a strong driving force without noise or scrap, providing a clean and attractive cutting end.
Main parts
Name:Cutting-edge PLC Controller
Brand: Renowned SIEMENS
Original Design and Excellence: Crafted in Germany
Our state-of-the-art Siemens PLC controller empowers operators with a user-friendly touch screen interface. Seamlessly monitor performance with access to running records and effortlessly track any issues with failure records, ensuring swift problem resolution for enhanced operational efficiency.
Exceptional Service


Comprehensive Pre-Sales Service
* Expert inquiry and consulting support to address all your needs.
* Comprehensive sample testing support for assured quality.
* Personalize your experience with a guided tour of our Factory.
Dedicated After-Sales Service
* Comprehensive training on installation and operation to maximize machine utility.
* Highly skilled engineers available for overseas machinery servicing.
Secure Packing & Timely Delivery

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