Twin Screw Extruder in Powder Coating High Speed Paint Producing Manufacturing

Product Description

Turnkey Project Powder Coating Equipment: This Powder Coating Production Line works as following process:
Raw material--Pre-Mixer--extruder--Cooling Band--Grinding System--Powder Coating
Compete Set of Electrostatic Powder Coating Line

Capacity(kg/h)	Pre-mixer	Extruder	Cooling Belt	Grinding System
100~150	GHJ-100G	SFJ-44A	JFY-408N	MF-10N
150~200	GHJ-150G FHJ-300A	SFJ-46A	JFY-408N JFY-406G	MF-15N
200~300	GHJ-300G FHJ-300A	SFJ-55A	JFY-508N JFY-408G	MF-20N
400~500	GHJ-500W FHJ-600A	SFJ-64A	JFY-510N JFY-508G	MF-30N
600~750	GHJ-500W FHJ-800A	SFJ-66A	JFY-610N JFY-510G	MF-40N
800~1000	GHJ-500W FHJ-1000A	SFJ-80A	JFY-612N JFY-610G	MF-50N

1. Powder Coating Equipment:
A. Auto Mixer

Model	Volume (L)	Capacity (kg/tank)	Mixing motor (kw)	Rotary motor (kw)	Crushing motor (kw)	Mixing time (min)	Mixing speed (rpm)	Overall dimension (mm)
FHJ-300A	300	100~200	9.5~11	0.55	-	5~10	88~130	1755*1072*2315
FHJ-600G	600	300~400	18.5~22	0.75	3.0	5~10	63~95	2550*1300*2900
FHJ-1000A	1000	500~600	26~32	1.1	3.0	5~10	45~65
FHJ-1000G	1000	500~600	26~32	1.5	3.0	5~10	45~65

B. Twin Screw N Series Extruder

Model	SFJ-46A/B	SFJ-55A/G	SFJ-64A/G	SFJ-80G
Screw diameter(mm)	46	55	64	80
Length-diameter(L/D)	14:1	16:1	15:1	15:1
Capacity(Kg/H)	100~180/100~280	300~400	400~500	600~800
Screw motor power(kw)	15, 6/22, 4	30	45	55
Feeding motor power(kw)	0.37	0.37	0.55	0.55
Heating power(kw)	0.75*4	0.75*6	1*5+0.75*1	2*5+1.5*1
Mixing motor power(kw)	-	0.37	0.37	0.37
Screw speed(rpm)	0~500/0~800	0~500	0~500	0~500
Temperature control system	±2°C Double temperature PID auto-control. Accuracy ±2
Speed adjust system	Adjustable speed by means of frequency inverter
Feeding system	Variable by means of frequency inverter
Cooling system	Water cooled
Equipped with	Screw feeding
	Permanent strong-magnetic device
Overall dimension(mm)		2650*900*1900	2900*900*2000	3600*950*2260

C. Water-cooled Cooling Band

Model	JFY-306G	JFY-408G	JFY-510G	JFY-610G	JFY-612G	JFY-515G
Capacity(kg/h)	100~200	200~300	400~500	500~600	600~800	800~1200
Stainless steel belt(mm)	3000	4000	5000	6000	6000	5000
Nip roll length(mm)	600	800	1000	1000	1200	1500
Drive power(kw)	0.55	0.75	1.5	4	4	5.5
Cooling system	Water cooling
Nip roll diameter(mm)	Φ268
Variable speed	Adjustable speed by means of frequency inverter
Overall dimension(mm)	3050*1000*1100	4050*1200*1300	5050*1400*1300	6050*1600*1300	6050*1700*1300	5050*1800*1300

D. ACM Grinding System

Main specification	Model
	MF-10N	MF-15S	MF-20/25S	MF-30S	MF-35S	MF-40/50S	MF-60S
Main motor power(kw)	7.5	11	15	22	22	30/37	45 2
Pin disk speed(rpm)	7000	6500	6000/4500	4500	4000	4000	2900
Classifier motor power(kw)	1.1	2.2	3	3	4	4	4
Classifier speed(kw)	0~2800	0~2800	0~2800	0~2800	0~2800	0~2800	0~2800
Feeding motor power(kw)	0.55	0.55	0.55	0.55	0.75	0.75	0.75
Grinder cover motor power(kw)		0.18	0.18	0.18	0.25	0.25
Discharge motor power(kw)	0.37	0.37	0.37	0.37	0.37	0.37	0.37
Rotary sieve motor power(kw)	1.5	1.5	1.5	1.5	1.5	1.5	1.5
Blower motor power(kw)	7.5	11	15/22	22	30	30/37	45
Blower flow rate(m3/min)	20	30	40/70	70	76	80
Seperating efficiency	≥98%	≥98%	≥98%	≥98%	≥98%	≥98%	≥98%
Particle size MESH	120~350	120~350	120~350	120~350	120~350	120~350	120~350
Capacity(kg/h)	100~150	150~200	200~300/300~400	400~500	500~600	600~800	800~1000

2. Company Profile:
Equipments of YUANLI CO.LTD went into the international market since 1989. We exported complete lines to U.K., America, Germany, Indonesia, Vietnam Poland, Philippine, Iran, Egypt, and Saudi Arabia. We achieved perfect image, and trust from foreign customers because of our excellent quality of equipments. We started to research and manufacture electrostatic powder coating equipments according to our customers' requirement since our company establish in 1988.
Based on the advantage of forefront technology, improving quality, high quality service (installation, formulation, craft design, output production), serialization of capacity (50-1000kg/h), our equipments are sold to 30 provinces, autonomous regions and municipalities directly under the Central government in domestic market and are exported to Unit Kingdom, USA, Germany, India, Vietnam, Poland, Philippines, Iran, Egypt, Saudi Arab, Singapore etc.
3. Workshop View:
We make machining part in our own factory to control the quality of the machine parts to make sure the machine's quality.
4. Our Certificate:
CE Certificate
CE Certificate authorized by APRAGAZ Inspecting Authority from Belgium
Sira Certification Service
The Quality Management System of Yantai Yuanli Machinery Manufacturing Co., Ltd. has been assessed by Sira Certification Service and found to comply with GB/T19001-2008 idt ISO9001:2008 for the Design, manufacturer and sales of electrostatic power production equipment.
5. Our Advantage & Service
-Technical Support Online Service Provided
According to customer's requirement, we provide layout (plant designer), excellent mechanical engineer, excellent electrician, etc.
-On-site Training Service Provided
In customer factory, we provide all kinds of training, including installation, commissioning
-Long-term Maintenance Provided
In the area of maintenance, we offer needs-oriented and standardized maintenance packages, such as the overhaul of components, gearboxes, in order to guarantee the safe and economic operation of plant and machinery.
-Spare Parts Replacement and Repair Service Provided
Providing spare parts for all kinds of powder coating processing equipment in long-term. And can provide tailored made spare parts according to customers' requirements. Ensure advanced craft, good material and high precision.
Formulation Provided (our advantage)
Some customers are worried their final products if can get best result, we have our own formulator (Engineer for powder coating formulation) who is testing and updating the formulation according to customer requirement all the time. And have very good experience for the formulation to support customer to make different effect powder coatings.
6. Coating Show
We attend the coating shows abroad, like Chinacoats, Eurpean Coating Show, PaintIndia, Middle East Coatings Show, Turkcoat and PaintIstanbul.
We sincerely welcome customers from all over the world come to visit and negotiation with us!

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