Horizontal Machining Center with Intelligent Tool - Life Monitoring System

Product Description

Horizontal Machining Center with Intelligent Tool - Life Monitoring System Product Description
PICTURE
FEATURE
FEATURE
1. It adopts the internationally popular inverted T-shaped moving column overall bed structure, which has the advantages of high rigidity, good stability, and easy protection.
2.The main castings are made of high-grade high-quality cast iron, resin sand molding, and secondary aging treatment after rough machining to ensure the stability of precision.
3.Fully enclosed protection design, double-sided spiral chip removal structure, equipped with large-capacity cutting fluid tank and convenient machine cleaning air gun, optional chain plate type chip removal lifting device and chip storage car.
4.The standard BT50 ring spray spindle is equipped with an air curtain protection device to completely avoid the penetration of cutting fluid and dust; the spindle sleeve is cooled by circulating oil to ensure the accuracy of the spindle and prolong its service life.
5.Fast and reliable cam manipulator tool changing mechanism, with 30 standard configurations, and 40 chain tool magazines can be selected, and the tool discs adopt the two-way nearest tool selection method, which is fast, stable and reliable.
6.The oil-water separation structure design of the machine tool is equipped with a centralized lubricating oil recovery system, saving energy. About oil, protect the environment.
7.The three-axis ball screw is pre-stretched with double supports to optimize the transmission rigidity and reduce thermal deformation.
8.Adopt FANUC's latest wide-area high-torque spindle servo motor, cooperate with high-torque synchronous toothed belt drive (direct connection structure between motor and spindle can be selected), and various spindle configurations (belt drive, direct-coupled spindle, ZF gearbox) schemes Available options to meet the processing requirements of different materials.
9.The three-axis feed drive adopts imported heavy-duty roller linear guides, and the preload is V3 level, with high load capacity and stable precision.
10. The rotary table adopts high-precision end gear positioning, which can provide 1°×360 bidirectional positioning turntable with high indexing and positioning accuracy.
The CNC turntable (option) adopts high-precision double-lead worm gear (with adjustable gap structure) transmission mode, and the clamping and releasing of the worktable are realized by the oil cylinder.
11.The double exchange table (option) adopts the latest servo motor drive technology and rotary exchange, which has the characteristics of fast, stable, low failure rate and simple structure.

MAIN STRUCTURE
2. INTRODUCTION TO THE MAIN STRUCTURE OF THE MACHINE TOOL
PARAMETER
PARAMETERS

Specification		NMC-50HS
Worktable size (W×L)	mm	500×500
Table form (,No.*screw hole)	mm	5-18*100
Max.loading of worktable	kg	1000
Distance from spindle center to worktable	mm	70~820
Dis from the spindle front end to worktable center	mm	50~650
X/Y/Z axis travelling	mm	1000/750/600
X/Y/Z guideway		Linear Rolling Guide
X/Y/Z quickly move speed	m/min	24/24/24
Cutting feed speed	m/min	0.005~6
X/Y/Z/ turntable axis servo motor torque Power	Nm kw	28.4/28.4/35 4.0/4.0/6.0
Spindle motor power	KW	15/ 22.5
Spindle speed range	r/min	45~6000
Spindle rating/30min output torque	Nm	130~220nm
Tool magazine capacity/form	pcs	30 knife arm TYPE
Shank form		BT40
Max.tool weight	kg	10
Max. tool size (diameter/length)	mm	Φ120/250
Tool change time (tool to tool) / tool change method	Sec	5 / Random
X/Y/Z axis position accuracy	mm	0.012/0.012/0.012(Two-way full course, according to Germany VDI/DGQ 3441standard test)
X/Y/Z axis repeat position accuracy	mm	0.006(Two-way full course, according to Germany VDI/DGQ 3441standard test)
CNC system display	″	10.4″ color LCD, graphic display
Air pressure	MPa.	0.5~0.7 (flow:800L/min)
Electricity demand	kVA	30 (three-phase AC 380V± 10%,50Hz± 1Hz)
Machine size (L×W×H)	mm	4200*3100*2540
Machine weight	kg	8000

MAIN ACCESSORIES

Mechanical part
No.	Name	Specification	Manufacturer	Remark
1	Major component	Resin sand castings	Chinese
2	Spindle components	BT40	Taiwan	NSK bearing P4 step
3	ball screw		PMI	XY/φ40*16-c3 Z/50*10c3
4	Coupling	KTR	Taiwan
5	Linear roller guide	C3	Taiwan	XY/45mm Z/55mm
6	Knife Cylinder		Taiwan
7	Pneumatic Components		Taiwan
8	Tool magazine	BT40-30T	Taiwan
9	Synchronous belt		Taiwan
10	Cooling pump		Taiwan
11	Centralised lubrication system	fixed time and quantity	Chinese
12	Guideway guard housing		Chinese
13	Full protective housing		Chinese
Electrical component
No.	Name	Specification	Manufacturer		Remark
1	Control system		FANUC
2	Feed servo motors and drives		FANUC
3	Spindle servo motor and drives		FANUC
4	Combination travel switches		BAOLI
5	Contactors	AC110V	Schneider
6	Relay	DC24V	Omron
7	Automatic switches/circuit breakers		Schneider
8	Transformers		Chinese
9	Heat exchanger		SHANGHAI
10	Machine operating panels		BAOLI		Customized

STANDARD ACCESSORIES

1	Pneumatic tool changer	5	Tri-color warning light	9	Rigid tapping	13	Technical Information
2	Workpiece Cooling System	6	Cleaning Air Gun	10	Fully enclosed protective cover	14	Standard Random Accessory
3	Automatic lubrication system	7	Mobile MPG	11	Foundation screws and pads	15	RS-232C interface
4	8000r/min Spindle	8	Electric cabinet heat exchange	12	Tools and Toolboxes	16	Working light

DOCUMENTS LIST

No.	Name	Specification and remark	Qty.
1	Packing list	NMC-50H-S	1
2	Certificate of Inspection	NMC-50H-S	1
3	Machine Tool Mechanical Manual	NMC-50H-S	2
4	Machine Tool Electrical Manual	NMC-50H-S	2
5	CNC System Certificate/Guarantee		1
6	System factory parameter table		1
7	CNC system data		2
8	Tools		1

3.WORKING CONDITION AND SERVICE
MACHINE TOOL ENVIRONMENT 1, There no strong magnetic, electric field phenomenon around the site;
2, No nearby high-frequency and strong vibration and other equipment;
3,Voltage 380V±10%; frequency 50Hz±1Hz;
4,Clean, no impurities, moisture in the gas source;
5, Gas source pressure 5-7bar.
6, Relative humidity: ≤ 85%.
MACHINE TOOL ACCEPTANCE CRITERIA AND PROCEDURES 1. Precision of machining center: check and accept according to relevant national standards GB/T18400-2010 or Q/XZ03-2015 (for checking geometric accuracy, working accuracy, standard cutting test pieces, etc.).
2. Check and accept according to the relevant technical agreement, factory documents and configuration list signed by both parties.
3. For the machine tool with special configuration, the acceptance is divided into two parts: pre-acceptance and final acceptance:
Pre-acceptance: In accordance with the relevant content of the technical agreement and the manufacturer's factory inspection documents, the manufacturer and the user will jointly conduct an acceptance check at the manufacturer's factory, and both parties will sign and approve the acceptance, and the equipment is ready for delivery; for those that the user cannot come to the manufacturer for acceptance , can be regarded as approved pre-acceptance;
Final acceptance: at the site of use by the user, after installation and commissioning by the manufacturer's personnel to the user; the user provides the necessary general tools for installation and commissioning, and the main content of acceptance is to check the goods according to the factory documents, packing list, and accuracy test report , geometric accuracy testing, machine tool run-in verification, etc., and sign the final acceptance report after passing the test.
TRAINING AND INSTALLATION Xinzhe Factory supply the installation documents, if easy training can make video meeting by free. If need to to customer's factory to install and train, Xinzhe factory will arrange engineers go to user's factory , the cost of round-trip air ticket, board and lodging will by user, 200.00USD/days salary for each engineers.
AFTER SALES 1. From the BL date, the manufacturer will implement the "three guarantees" service for the product for one year (if the user causes damage due to his own reasons, an appropriate cost fee will be charged)
2. When the machine tool breaks down, the manufacturer can accurately judge the cause of the failure and deal with it immediately after receiving the feedback information from the user; if the cause cannot be determined at that time, a reply will be given within 24 hours; for those who need to send personnel to the scene to deal with it, According to the distance of the road, send someone to the place within a week until the fault is resolved.
FACTORY
3.WORKING CONDITION AND SERVICE
Company strength
4.Company strength
Nanjing XinZhe CNC Machine Tool Co.,Ltd. was established in 2007. Located in Guabu CNC Industrial Park, Liuhe District, Nanjing, the company is mainly engaged in the research and development, manufacturing, technical consulting, sales and service of CNC machine tools, intelligent equipment and intelligent manufacturing systems.

CNC Solution for Metal Cutting Industry

The company insists on being customer-centered and constantly innovating. From the standard vertical, horizontal, and gantry processing centers, it gradually develops a variety of high-efficiency and labor-saving automatic special machine tools and production lines to meet the processing needs of customers. Customers are spread all over the country and abroad to many countries.The company has independently developed special machines and automated
production lines for full CNC parts machining, and has made major breakthroughs in leading companies of the industry such as SINOSTEEL, SINOTRUK, and Fuhua Heavy Industries.

The company adheres to the corporate tenet of "attitude determines everything, quality makes the future", carries forward the spirit of innovation and excellence, builds a positive, dedicated and loving team, serves customers with heart and soul, and produces high-quality products!
package

FAQ

FAQ
Q1 A1	How can I choose the most suitable machines ? If you are the factory, please tell me your specifications request or our workpiece drawing, our professional engineer team will suggest the suitable model for you. If you are the trading company, you can tell us your customer's request or we will suggest you our best selling model for you.
Q2 A2	Where is our factory located? How can I visit there? Our factory is located in NanJing City, JiangSu Province, China. You are warmly welcomed to visit us. We can send the invitation letter to you and pick up you from Nanjing Airport to our factory.
Q3 A3	How is the warranty? We will supply standard ports and accessories with our machine when shipment. Within one year after receiving our machines, in the right operation, if there are any damaged parts or accessories, we will replace them by air or express immediately free of charge.
Q4 A4	Do you have a stock? Our Chinese market order is very good, we have many machines produce everyday and delivery everyday. Our fastest delivery time for 1~5 sets will be within one month.
Q5 A5	How about your quality? We have approved the ISO9001:2008 Quality management system. ISO14001 Environmental management system. Most products have been approved by the European and American safety standards, including CE,GS, EMS & UL. 90% of our products are exported to more than 60 countries and regions around the world, especially to Europe and America market and always win high reputation. So you can rest assured of our quality products and our best services.
Q6 A6	Do you have professional engineers? Yeah, we have professional engineers and designers, We can provide OEM services. The most important development part is our technical and quality.
Q7 A7	What is the package? Machine is by waterproof cloth to covered. And e packed by standard exported wooden case with steel foot. It is very much strong for oversea transportation.
Q8 A8	What's your main products of your company? We specialized in all kinds of machines ,such as Vertical Machining Center, Horizontal Machining Center, 5 axis Machining Center, Gantry Machining Center, CNC Vertical Chuck Turning Machine, Boring and Milling Machine and Custom Machine Tool .
Q9 A9	What's the MOQ? One set. The big discount will start from three sets.
Q10 A10	What's the Payment Terms ? T/T,30% initial payment when order,70% balance payment before shipment; Irrevocable LC. Other way can discuss according to different situation.
Q11 A11	What is the charge of installing and commissioning? Most of machines you can install well according to our drawing. For some machines, it need our technician to go to your local site and help you install and commission machines. At the same time, our technician will train your workers, it will table about 7~15days for different machines. The return air-tickets, accommodation, food, salary (USD200.00/day for each technician), etc will be born by the end-user.

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