High-Performance Durable Ball Mill for Efficient Material Processing

Product Description

Product Description
Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. proudly stands at the forefront of global leaders in grinding equipment research, development, and production. Celebrated for our cutting-edge domestic grinding mill design team and innovative process technology, we offer first-class production equipment that sets industry standards. Our company has meticulously developed a sophisticated mill experiment, testing, measurement, and service supply system. Utilizing advanced technology, we master the art of manufacturing a wide array of mills, including ball mills, rod mills, cement mills, bearing mills, bushing mills, overflow mills, lattice mills, and air coal mills.
The ball mill is a quintessential grinding machine, expertly engineered to transform crushed materials into ultra-fine powders. This outstanding series of ball mills finds broad applications across numerous industries and mining enterprises, serving sectors such as mining ores (including Gold, Copper, Lead, Manganese, Iron, Slag, Silver, Aluminum, Limestone, Gypsum Powder), metallurgy, building materials, chemicals, and a variety of other grindable materials. These mills are perfectly suited for both wet and dry milling, capable of operating in open circuit grinding or seamlessly in a circular grinding configuration with a power feeder. Noteworthy for its intelligent design, the ball mill offers exceptional adaptability to a wide range of raw materials, rapid operational speed, an impressive high crushing ratio, substantial capacity, and user-friendly operation.
Wet Grinding Ball Mill Working Principle:
The working principle of the wet grinding ball mill is a marvel of engineering brilliance. The electric motor propels the cylinder to rotate through a reducer, elevating the internal broken ore and steel balls to a heightened state under the combined effect of friction and eccentric forces created by rotation. As gravity inevitably takes charge, the ores gracefully descend and are progressively pulverized by the impact and grinding forces. The crushed ore exits the cylinder via the discharge section and is subsequently classified by a spiral classifier. Coarse sand is efficiently redirected back to the ball mill by the joint feeding machine for further grinding. The feeding machine guarantees a steady and uniform supply of materials, continuously ushering ores into the ball mill. As a result, the ground materials are consistently discharged from the Chinaware ball mill, reinforcing its status as a 24/7 operational powder grinding powerhouse.
Characteristics
1. Large ring gear, large side cover, and robust bearings: Our durable ball mill boasts an impressive enlarged gear hub that promises remarkable longevity. This enhancement is achieved through a sophisticated high-frequency quenching heat treatment process applied to the modulated surface. The sprocket, too, is enhanced by this state-of-the-art heat treatment technique, ensuring unparalleled durability.
2. Energy saving: By utilizing advanced ball bearings instead of conventional slide bearings, our mill dramatically reduces friction. This innovation not only facilitates effortless starts but also delivers an extraordinary energy savings of 10-15% over traditional ball mills, offering both efficiency and cost-effectiveness.
3. Large processing capacity: Designed with precision, our mill is outfitted with a discharge disc and a specialized mill grate plate. This configuration significantly boosts the processing capacity by over 20% compared to the energy-saving conical ball mill, making it ideal for high-volume operations.
4. Efficient mud management: Featuring a low mud surface at the discharge port, our mill assures swift mud passage. This design minimizes the chances of excessive ore grinding, thereby optimizing the overall processing efficiency.
5. Optimized ball loading: The mill's design accommodates a diverse range of ball sizes. This flexibility ensures that the smaller balls remain contained, thereby maintaining optimal working conditions and maximizing performance.
6. Easy installation: Engineered for convenience, our equipment comes with a supportive frame that streamlines the installation process. Clients can enjoy a hassle-free setup experience, enhancing operational readiness on-site.
7. Reliable electronic control system: Our cutting-edge electronic control system is equipped with robust protective measures. It safeguards against motor overcurrent, power failures, and power supply imbalances, ensuring seamless and worry-free operation for enhanced peace of mind.
Detailed Photos
Ball MillStructure: This groundbreaking grinding mill features a comprehensive feeding system, an efficient discharging system, and a robust transmission system. The transmission system incorporates a state-of-the-art speed reducer, precision-engineered small transmission gear, high-performance electrical machinery, and cutting-edge electric control. Together, these components elevate the mill to the pinnacle of engineering excellence, exemplifying durability and efficiency.
Product Parameters
At Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., our commitment to quality is unwavering. We stand by the promise that only those products that meet our exceedingly stringent standards are deemed worthy of reaching the market. This dedication to excellence has rapidly propelled us to the forefront of the industry, establishing us as a distinguished market leader both domestically and internationally. Our superior quality and steadfast performance are the cornerstones of our success, ensuring our offerings remain unrivaled.

Drum Size	capacity(t/h)	rotation rate(rpm)	Ball Weigh(t)	kind of drive	Reduce	Power(Kw)
Φ1.5*5.7	33-6	27	11	margin	ZD40	130
Φ1.5*6.4	4-7	27	12	margin	ZD40	130
Φ1.83*7	8-13	23.9	21	margin	ZD60	245
Φ2.2*7	13-18	21.4	33	margin	ZD60	380
Φ2.2*7.5	14-19	21.4	35	margin	ZD60	380
Φ2.2*10	15-20	21.4	45	margin	ZD80	475
Φ2.4*8	18-27	20.4	41	margin	ZD80	475
Φ2.4*9	19-29	20.4	42	margin	ZD80	570
Φ2.4*10	20-32	20.4	52	margin	ZD80	630
Φ2.4*11	21-34	20.4	60	margin	ZD80	630
Φ2.4*13	23-36	20.4	65	margin	MBY710	800
Φ2.6*10	28-38	19.7	70	margin	MBY710	800
Φ2.6*13	30-40	19.7	78	margin	MBY800	1000
Φ2.8*13	32-42	19.7	78	margin	MBY800	1250
Φ3.0*9	32-42	18.14	83	margin	MBY710	1000
Φ3.0*11	35-48	18.14	100	margin	MBY800	1250
Φ3.0*13	36-50	18.14	102	margin	MBY900	1400
Φ3.2*4.5	30-50	18.7	45	margin	MBY710	800
Φ3.2*11	38-52	17.76	110	margin	JDX100	1600
Φ3.2*13	45-60	17.76	120	margin	JDX100	1600
Φ3.5*13	65-90	17.1	165	margin	MBY1100	2000
Φ3.6*4.5	90-136	17.8	58	margin	MBY800	1000
Φ3.6*9	20-45	16.9	70	margin	Synchronous motor:1600
Φ3.8*13	70-100	16.8	180	margin	DBS280	2500
Φ4.2*13	130-150	15.9	231	margin	DBS280	3550

Packaging & Shipping
At Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., we are committed to delivering your Efficient Quicklime and Fly Ash Grinding Mill with the highest standards of safety and efficiency. Our dedication to quality begins with the meticulous disassembly of machines prior to shipping, ensuring ease of transport. We employ a diverse array of robust packaging techniques, including nude packing, bundle packing, grass rope packing, water-proof packing, wooden pallet packing, and secure wooden or carton box packing. Each packaging method is thoughtfully chosen to uphold the protection and integrity of our products throughout their journey to your destination.
Our Advantages
Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. impressively extends over a sprawling 5000 square meters, a testament to our expansive and cutting-edge facilities.
At Churun, we prioritize our customers in all that we do, providing tailor-made and all-encompassing plant equipment configuration solutions. With nearly 300 flourishing production lines spread across global sectors such as cement, chemical, lithium mica, taconite, metallurgy, and solid waste management, we exemplify our industry dominance. Our elite technical team, composed of seasoned professionals, brings exceptional design prowess and vast experience, achieving extraordinary market success and earning unwavering client trust and accolades worldwide. As we look to the future, Churun Heavy Industry remains steadfast in our commitment to professionalism, integrity, and innovation, ensuring we deliver advanced, dependable equipment and technical solutions that resonate with the evolving demands of the industry.
The Headquarters of
Churun
is ideally situated in
Xuzhou
city, stretching over an impressive 200,000 square meters. Our ultra-modern facilities host over 200 sets of large and medium-sized metal processing equipment, including advanced lathes, riveting machines, welding gear, and assembly stations.
Today, our products are celebrated by both domestic and international customers. Our successful exports have reached Indonesia, Russia, Cambodia, Vietnam, Laos, Africa, Uzbekistan, Romania, among many other countries and regions, highlighting our global presence.

After Sales Service
Best Service: Our unparalleled after-sales service and consultation distinguish us as a leader in customer care. We are committed to a customer-centric approach, ensuring our team is easily reachable via sales hotline, email, Skype, or MSN. Our dedication guarantees a prompt response to your inquiries, typically within just 30 minutes.
Pre-sale Services: Enthusiasm
We provide an all-encompassing suite of pre-sale services, including initial planning, process flow design, and the crafting of manufacturing equipment customized to suit your specific requirements and aspirations.
Sale Services: Commitment
Our seasoned technicians will be on-site at your job location to facilitate installation and adjustments, provide operator training, and oversee joint checks and acceptance procedures, ensuring seamless integration of your equipment.
After-sale Services: Loyalty
We are dedicated to fostering enduring relationships by committing to routine follow-up visits with our valued customers.
Furthermore, we offer a comprehensive one-year warranty to ensure the reliable operation of your machine. Our well-stocked inventory of essential spare parts allows us to expedite the shipment of replacements efficiently.
We warmly welcome you to explore our company and workshop. We are eager to collaborate with you and provide the most fitting products at competitive market prices.
FAQ
1 . Why Choose Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd:
1. Over three decades of unparalleled expertise.
2. We are the premier supplier of mining machinery, construction machinery, machine casting, and forged parts.
3. Our products meet the stringent ISO9901:2000 quality management standards.
4.We offer video calls at any time to showcase our actual factory operations.
2. How long is the delivery time of your product? The delivery time is within 30 working days.3. Payment Terms:
A: Accepted payment methods: T/T, Cash. 30% deposit upon signing the contract, with the balance due before shipping.4. How long is the product warranty period? Our warranty period is 1 year, excluding wearing parts.5. What after-sales services does your company offer? We provide clients with foundation drawings for installation. Additionally, we offer guidance for the installation and operation of workers.6. Can your company provide spare parts? We can deliver spare parts within 30working days after your order. If your equipment was not manufactured by our company, please provide the drawing or part number of the wearing parts.

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