Tongda Fa1211A Automation Spinning Cotton Carding Machine

Product Description

Product display and advantages
Main Feature :
The Cotton Carding Machine FA1211A offers an optimal balance between quality and production capacity. It features a new
detecting and protecting system, mixed loop auto-leveller system, and high-quality carding system. The modular design
ensures easy operation and maintenance.
Product Details:
The carding arc length decides the quality. Longest carding arc lerngth of 2.8 meters ensures best quality. Mono-block casting iron cylinder, doffer and side wall ensures good stability and low thermal expansion coefficient. The carding technical gauge is stable even when machine runs at high speed, ensuring the high production. The stepped entity frame welded by steel plate is characterized by its flexible mechanism and its special processing technology, ensuring the major gauge stable and uniform.
Main Feature :
•CARDING SYSTEM WITH HIGH PRODUCTION AAND EFFICIENCY
•STABLE AND RELIABLE QUALITY GUARANTEEE
•NEW TYPE OF LICKER-IN CARDING SYSTEM
•DUST FILTERING SYSTEM
•MODULAR DESIGN-EASY OPERATION AND MAINTENANCE
•NEW TYPE MIXED LOOP AUTO-LEVELLER SYSTEM
•NEW TYPE DETECTING AND PROTECTING :SYSTEM
•SLIVER CUTTING WITHOUT SPEED DOWN
•DISTINCTIVE 6-POINTS GAUGE
•TYPE OF CHUTE FEEDER
Product Details
CARDING SYSTEM WITH HIGH PRODUCTION ANND EFFICIENCY
The carding arc decides the quality. Longest carding arc length (of 2.8 meters ensures quality.
New type of driving method
Cylinder and licker-in adopt high torque motor, featured by stable start and reliable rotary.
Doffer is driven by inverter motor to ensure stability in lobw speed, high speed and speed conversion.
Cleaning unit with high efficiency
The gauge adjustable design of the brush roller and the revolving flaits ensures the deep cleaning of the revolving flats. The optimized relative position and gauges between the brussh roller and cleaning roller ensures the timely removed of the flat cotton fly. The new type of aluminum suction hood with perfect fluid meechanics can reduce the drag and suck flat fly smoothly.
NEW TYPE OF LICKER-IN CARDING SYSTEM
Licker-in is designed with two noil area whose length is adjustable outside of machine. It is designed with two sets of mote knife, pre-carding segment for efficiently removal of trash and staple.
DUST FILTERING SYSTEM
The new dust-filtering system adopts the streamline structure and is more in line with the flow kinematics, which can reduce wind resistance as well as save energy and reduce cost.
MODULAR DESIGN-EASY OPERATION AND IMAINTENANCE
Aluminum alloy rotary flat bar is made by special material,with the characteristics of good flatness, light weight, stable operation. It is guided by two tooth belts without need of other fasten parts, so it is easy for mantle, dismantle and maintenance.
MODULAR DESIGN-EASY OPERATION AND MAINTENANCE
The new mixed loop auto-levelling system, specially used forthe directional feeding structure, can detect the batt thicknessvariation by use of precise vertex non-contact sensor to control fiber in short term, realize the control of fiber in long term through new type of sliver weight detecting device, realize the control of chute pressure through PID, make up mixed loop control in quaternity. Fitvector motor driving system enhances drive precision and ensure stable sliver CV value.
DISTINCTIVE 6-POINTS GAUGE
Precision and stability of gauge between cylinder and rotary flat is the decisive factor for carding efficiency. Specially designed gauge adjusting method in 6 points ensures precise and stable gauge of rotary flats.
SLIVER CUTTING WITHOUT SPEED DOWN
Doffer speed needs not decrease when cutting sliver and changing can and sliver weight is stable during can- changing. The linear automatic can-changer coiler is easy to maintain and saves space by 33% compared with rotary type. Adopting servo motor drives alone,the sliver delivery is more stable.
Main technical parameters

Type	FA1213A
Application	Application applicable to chemical fiber,pure cotton in length from 22~76mm and other blended material
Max. Actual output (kg/h)	160
Max. Sliver delivery speed (meter/min)	320
Sliver count(g/m)	3.5~10
Feed weight(gram/meter)	400~1300
Working width(mm)	1280
Total draft folds	38~370
Licker-in working diameter(mm)	Ф 250
Doffer working diameter(mm)	Ф 706
Doffer working speed(rpm)	4.3~84
Cylinder working diameter(mm)	Ф 1288
Cylinder working speed(rpm)	347~477
Pieces of rotary(working flat/total flats	30/84
Flat speed (mm/min)	70~408
Continuous air suction volume(m9/hour)	4500
Statistic pressure at exit(pa)	-800
Compressed air pressure (kg/cm?)	6-7
Compressed air consumption(m9/h)	0.5
Total power installation(KW)	13.9
Safety cover type	Totally enclosed
Land occupation (LxWxH)(mm)	5825X2480x3555 (Ф1000)
Machine net weight(kg)	8000
Corollary chute feeder model	FA1177B
Type	FA1211A
Application	Application applicable to chemical fiber,pure cotton in length from 22~76mm and other blended material
Max. Actual output (kg/h)	100
Max. Sliver delivery speed (meter/min)	300
Sliver count(g/m)	3-7
Feed weight(gram/meter)	400-1000
Working width(mm)	1000
Total draft folds	60~300
Licker-in working diameter(mm)	Ф 250
Doffer working diameter(mm)	Ф 706
Doffer working speed(rpm)	4.3~84
Cylinder working diameter(mm)	Ф 1288
Cylinder working speed(rpm)	347~477
Pieces of rotary(working flat/total flats	30/84
Flat speed (mm/min)	70~408
Continuous air suction volume(m9/hour)	4000
Statistic pressure at exit(pa)	-800
Compressed air pressure (kg/cm?)	6-7
Compressed air consumption(m3/h)	0.5
Total power installation(KW)	11.24
Safety cover type	Totally enclosed
Land occupation (LxWxH)(mm)	5825X2480x3555 (Ф1000)
Machine net weight(kg)	7200
Corollary chute feeder model	FA1173B

Parameter Comparison

FA1211A	FA1213A
Max. Actual output (kg/h)
100	160
Max. Sliver delivery speed (meter/min)
300	320
Sliver count(g/m)
3-7	3.5~10
Feed weight(gram/meter)
400-1000	400~1300
Total draft folds
60~300	38~370

FAQ
(1) Q: Why Choose Our Company?
A: History: TONGDA Textile Machinery Group was establish in 1952. Now have more than 65 years old history. Main Products: TONGDA Group specializes in design, manufacturing, and marketing of a wide range of Textile machinery, it has seven branch companies, mainly produces ring spinning frame, roving frame, weaving machine (water Jet loom/Air jet loom/rapier Loom), warping machine, quilting machine and nonwoven machine. We provide design for complete line of spinning mill for cotton yarn, polyester yarn, wool yarn, flax/linen yarn, machines including blow room, carding machine, draw frame, roving frame, ring frame, winding machine, open end spinning machine and the air conditioning system and waste collection system for spinning mill. We also provide workshop layout design and trench design, and air pipe layout design.
(2) Q: How's the after-sale service?
A: We offer engineers available to service overseas under merchandiser's supervision and translation.
(3) Q: Are you available for on-the-spot invitation?
A: We do welcome our new and old friends come here to have a visitation. Besides, we would send you our exposition and relative information to promote a face-to-face meeting if you'd like to.
(4) Q: Is the price offered changeable?
A: We offer reasonable price for every client, and the price is changeable according to purchasing amount.
(5) Q: How about the quality?
A: The main subassembly and raw materials are all supplied by large companies. Key parts are research and developed by our own staff. Professional assembly line work and strict quality test system can ensure your high quality requirement.
(6) Q: Are you a manufacturer or Trade Company?
A: We are a professional manufacturer holding our own International Trade Department, for that we can better understand customer's needs and offer a reasonable price.
(7) Q: Product /Quality Guarantee and After Sale Service?
A: 1 year warranty for the International standard. We are work online 24 hours. If you have any questions about our machine you can contact us.
(8) Q: One-stop Service:
A: We have R&D department including more than 100 engineers which are improving and enlarging our supply range.
(9) Q: Certification?
A: TONGDA is an ISO9001, ISO14001, and ISO13485 company. The products are designed to meet the technical standards of 3C and CE. All the products are certified by the Industry Administration Authority. TONGDA will continue to strive to be a stronger leader in the global market of Cotton machinery and Spinning machinery.

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