Eco-Friendly Waste Pet Bottles PP Bottles Drums Tanks Barrels Plastic Recycling Machine Pelletizing Machine for PE Film Agriculture Film

Product Description

Applicable Material:
HDPE, LDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, ABS
Introduction
Introducing the ZL series, a state-of-the-art compacting and pelletizing system that masterfully integrates the processes of crushing, compacting, plasticization, and pelletizing into a seamless, singular operation. This innovative solution is tailored for the recycling and pelletizing of plastics such as films, raffias, filaments, bags, woven bags, and foaming materials. With its high reliability and efficiency, it offers an unparalleled solution to transform your plastic waste into reusable resources.
The outcome of this sophisticated process is high-quality pellets, ready to be seamlessly integrated into production lines for applications like film blowing, tube extrusion, and injection molding, ensuring streamlined production and superior end products.
It consists of two advanced sets of Single-Screw Extruders , meticulously designed for handling materials with heavy printing ink, high moisture content, poor fluidity, temperature sensitivity, and high impurity levels. These extruders are equipped with a double filtration system, multiple exhaust options, and other advanced features to meet demanding requirements. The underwater cutting technology excels with diverse and high-viscosity polymers, achieving greater capacity compared to traditional spaghetti cutting. This comprehensive pelletizing line supports automatic production, offering ease of operation, low noise levels, and excellent granule quality.
YILI Machinery is your go-to expert for pioneering one-stop waste recycling solutions. Our extensive expertise in development, production, and sales stands as a testament to our commitment to delivering exceptional value. When you seek a dependable Plastics Recycling Machine manufacturer, look no further. Reach out to us with any questions, inquiries, or concerns, and we promise a prompt and comprehensive response.
Technical Specification

Model	Capacity (kg/hr)	Screw Size (mm)	L/D ratio	Energy consumption (kw/kg)
ZL80-100	150-200	80/100	30/8	0.35-0.4
ZL100-120	250-350	100/120	30/8	0.35-0.4
ZL120-150	400-500	120/150	30/8	0.35-0.4
ZL150-180	600-700	150/180	30/8	0.35-0.4
ZL180-200	800-1000	180/200	30/8	0.35-0.4

Tech Features & Advantages Experience a highly automated operation system that boasts remarkable efficiency, environmental friendliness, and energy savings; Our system is versatile, accommodating various cutting solutions, including water ring cutting, strand cutting, and underwater cutting. This adaptability ensures compatibility with different raw material and production requirements; Featuring an automatic plate screen changer or a non-stop back-pulse automatic self-clean screen changer, our system minimizes manual labor while enhancing operational efficiency and convenience; With a dual filtration system, this setup provides fore filtering on the first extruder and fine filtering on the second extruder, assuring a superior quality of final products; The second extruder is equipped with adjustable temperature settings, allowing optimal production conditions. Additionally, a water cooling system is available for materials that require cooling during the second extrusion process; Our comprehensive line accommodates various material processing needs, allowing for the application of one or more materials within a single line, significantly reducing investment costs.
Main Machines For the line
Feeding belt conveyor
This essential belt conveyor system is designed to efficiently feed soft plastic waste like scraps, filaments, raffias, and films into the cutter compactor. For rolled waste films, an optional roller haul-off feeding device is available. The feeding speed is precisely controlled by an integrated inverter that adjusts according to the compactor's current requirements, ensuring automated, seamless operation.
Metal detector
Optional for customers, the metal detector is an invaluable tool for detecting metals within materials, safeguarding the compactor's knives from damage. Should metals be detected, the detector triggers an alarm and halts the belt conveyor, allowing the operator to remove the metals and resume operations with ease. Customers can choose from premium Germany or reliable Chinese brands.
Cutter compactor
Our state-of-the-art Cutter Compactor integrates fixed knives strategically positioned at the sides of the compactor body and rotary knives at the bottom plate, expertly slicing the material into fine pieces while inducing slight agglomeration. This dual action effectively removes moisture from the material, ensuring a smoother, more stable feed into the extruder. As the temperature within the compactor rises due to cutting and friction, our system automatically implements over-temperature cooling. Moreover, an expertly fitted exhaust device atop the compactor efficiently extracts moisture and dust during operation, maintaining a pristine processing environment.
Innovative Two-Stage Extruders
This meticulously engineered pelletizing line features two robust single screw extruders, ideal for processing heavily printed, highly contaminated, low fluidity, temperature-sensitive, and high moisture content materials. With this advanced configuration, the line excels in efficaciously extracting moisture and impurities post-granulation, thanks to multiple exhausting mouths and filtration stages, producing granules that meet the highest industry standards.
Advanced Melt Filter
Our sophisticated double-column melt filtration systems boast expansive filtering areas and can withstand melting pressures exceeding 25Mpa. Within the pelletizing line, customers can choose between double-column filters and plate type filters based on their specific filtration needs. For superior filtering quality, multiple layers of meshes can be incorporated, tailored to meet stringent pellet quality demands.
High-Performance Under Water Pelletizer
The underwater cutting system is meticulously crafted for materials with high flow rates and elevated viscosity, which present challenges in cutting. Customers can select from water ring cutting and spaghetti cutting options based on material and capacity specifications. We offer expert guidance to ensure the optimal cutting method is chosen for each customer's unique material profiles.
Precision Vibration Sieve
The high-efficiency vibration sieve meticulously sorts granules post-cutting, achieving uniform, universal sizes for the final products while simultaneously enhancing granule cooling.
Smart PLC Touch Screen Control
Our intelligent PLC touch screen control system monitors all operational parameters across the entire production line. All operations and settings are seamlessly integrated and managed through the intuitive touch screen interface. One button Emergency stop function provides a reliable safeguard against unexpected risks during production. Additionally, a standard button control cabinet is available for customers requiring traditional control options.

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