Basic Info.
Function
Storage Pressure Vessel, Separation Pressure Vessel, Heat Pressure Vessel, Reaction Pressure Vessel
Pressure
1.6MPa≤p<10.0MPa
Storage Medium
Moncombustible/Nontoxic
Pressure Level
Medium Pressure (1.6MPa≤p<10.0MPa)
Working Medium
Compressed Air or Nitrogen
Key Selling Points
Simplicity of Operator
Color
Customer′s Requirements
Machinery Test Report
Provided
Raising Pressure Speed
0-0.1MPa/Min
Insulation Form
Inside or Outside
Core Components
PLC, Pressure Vessel, Pump
Heating Method
Electrical Heating
Working Condition
Stable and Safe
Finished Product
Strong Carbon Fiber, Composite Fiber Material
Transport Package
Standard Package Fit for Sea Transportation
Production Capacity
300 Sets/Year
Packaging & Delivery
Package Size
36.00cm * 28.00cm * 6.00cm
Package Gross Weight
2.000kg
Product Description
High Pressure Vessel Composite Autoclave Product Description
Composite autoclave is a device used to cure composite materials under high pressure and temperature. The process involves placing the pre-impregnated material in a mold, sealing it in a vacuum bag, and then placing it in the autoclave. The autoclave is then heated to the desired temperature and pressurized to the desired level. The heat and pressure cause the resin in the composite material to cure, resulting in a strong and durable finished product. Autoclaves are commonly used in the aerospace, automotive, rail transit, protection security, sporting goods, daily life and marine industries, among others.
Industrial High Pressure Composite Autoclave Carbon Fiber for Lab is the pressure vessel specially designed and manufactured to fabricate composite material. it has below advantages:
1.Adopt Siemens automatic control system, save energy and manpower
2.Uniform heat distribution in the tank, constant pressure.
3.Suitable for curing of various kinds of composite materials.
4.Perfect pressure control, forming effect is good.
5.The hot pressure tank adopts PLC automatic control system, with accuracy up to ±1-2ºC.
6.Thermal insulation tank with aluminum silicate wool, head with double layer insulation, plus stainless steel lining insulation effect is good.
7.With a quick opening type pressure vessel double safety interlock device. Synchronous alarm, pressure boost after closing, pressure relief after opening
Product Parameters
TYPE | 1600*2500 | 2000*3500 | 2500*5500 | 3000*6500 | 3500*7500 | 4000*8500 |
Max pressure | 3.8MPA | 1.0MPA | 1.0MPA | 1.5MPA | 1.2MPA | 1.2MPA |
Design pressure | 4MPA | 1.2MPA | 1.2MPA | 1.6MPA | 1.3MPA | 1.3MPA |
Max temperature | 400ºC | 250ºC | 250ºC | 250ºC | 250ºC | 250ºC |
Design temperature | 420ºC | 270ºC | 270ºC | 270ºC | 270ºC | 270ºC |
Insulation | Internal 200mm | Internal 150mm | Internal 150mm | Internal 150mm | Internal 150mm | Internal 150mm |
Total power | 60kw | 90kw | 210kw | 330kw | 510kw | 780kw |
Effective Curing Diameter | φ3500-4200mm |
Shell Diameter | 3900-4700mm |
Effective Curing Length | According To The Product,Tooling And Yield Selection |
Shell Length | 3900-4700mm |
Maximum Operating Pressure | 0.6-4.0MPa |
Maximum Operating Temperature | 160-400ºC |
Number of Vacuum Channels | According To Demand(Vacuum Pump 2 Used 1 Standby) |
Number of Thermocouple Routes | Specify As Required |
Control System | Host Computer +PLC Logic Control+Intelligent Instrument+Substance Recorder+Floor Console, Etc. |
Temperature Control Accuracy | ≤±1ºC |
Temperature Uniformity | ≤±2ºC |
Rising and Cooling Rate | 0-6ºC/min Adjustable |
Pressure Lifting Rate | 0-0.1MPa/min Adjustable |
Cooling Method | Circulating Water Cooling |
Heating Method | Electric Heat Pipe Or Thermal Oil Heating |
Application
Main Products
Company Profile
Our Advantages
Our composite autoclaves incorporate pressurization and crosslinking to properly cure thermoset materials. The cure process includes a two-step process:
1. Pressure is applied in a vacuum as the temperature is raised to a moderate level and maintained for a short period of time.
2. Following this, the temperature is raised to the final cure temperature to complete the curing reaction.
The manufacture of composite autoclaves requires advanced components, attention to detail, and strict adherence to quality control standards. Our dedicated team of design, production, and quality control personnel dedicate themselves to the highest level of performance in producing composite autoclaves that perform according to the specifications of our clients.
Packaging & Shipping
Before delivery, our professional technician will do trial run for each product to check until everything is functional, you also can come to our factory and test our machine together with us.
We usually pack our products by standard sea package. We always choose the best and safe packaging material to make sure your product won't be damaged during delivery.
FAQ
Q1: How to pay?
A1: We try to make all payment methods as much as feasible. TT and L/C are acceptable and TT will be more appreciated.
Q2: What is your advantage ?
A2: We also have professional technical team in designing and producing which can meet different requirements from customers, we offer 24 hours pre-sales and after-sales support, to ensure in-time communication between clients and us.
Q3: Is the price on your website is the closing price ?
A3:No, it is just for your reference, an exact quotation based on your requirement Please contact us for details.
Q4: May I inspect before delivery?
A4: Sure, welcome to inspect before delivery.And if you can't inspect by yourself,
our factory has a professional quality inspection team to inspect the goods
before shipment to ensure quality.
Q5: Differences from other brands in China?
A5: We are not only selling machines, we pay more attention to after-sales service. We have always believed that the customer'sreputation is the best advertisement. We hope to really help our customers use machines and bring growth to their business. Youcan view our customers' feedback, facts speak louder than words.
Q6: When can I get the price?
A6: We usually quote within 24 hours after we get your inquiry. If you are very urgent to get the price, please tell us in your email so that we will regard you inquiry.
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