Wire Drawing Machine for Making Indented Wires

Product Description

Wire drawing machine for making indented wires Company Profile
Our company is a big private enterprise manufacturing various wire drawing machines with more than 25 years professional experience. We supply advanced wire drawing machine and excellent after-sales service for Chinese and overseas metallic industry.
We manufacture Pingsheng brand straight line wire drawing machine series, wet wire drawing machines, inverted vertical wire drawing machines, combined wire drawing machines, OTO type (Pulley drawing machine ) wire drawing machines and relevant auxiliary machines.
These products are in an attractive appearance, reasonable price, stable performance, easy operation and production efficiency and with great safety. It has the emergency braking control, once there is something wrong with the working, it can be brake automatically.
Product Description
Straight Line Drawing Machine With Rolling Cassette:
Frame
It is the foundation of the whole drawing machine units. It is welded by buttress plate, bent steel, section steel. All materials are designed safety enough to enhance the rigidity.
Frame processing:
The frame stands on the special leveling welding plate, weld the steel as base of the bottom plate. Then do the low temperature tempering and vibrating treatment to eliminate the welding stress.
Cold machining precision is the important factor to realize the high-speed drawing. Do the milling process for the bottom plane and connecting side of the frame. Then clamp the main hole and screw hole of the mounting surface.
Machining ended frame closures group in the painting shop, pain the anti-rust primer and do the scraping and deburring.
Lastly, paint second time topcoat painting according to customer's color, wait for assembling.

Capstan structure
Material is ZG45 steel casting blank body, after quenching and tempering treatment, HB250. Dig 5mm depth on the working surface of capstan, then melt the tungsten, cobalt carbide, overlay welding. Then rough lathing, precision lathing, grinding and polishing, surface roughness can reach to 0.08μm, hardening layer height 300mm, depth more than 3mm, HRC 58-62.
All the surface of capstan is processed by lathe, non-contact and operation surface's roughness is 6.3μm, capstan inner wall sprays zinc, can effectively reduce the formation of cooling water scale.
Capstan spindle hole against axis beating up tolerance is ±0.03μm, capstan dynamic balance level is G6.3.

All the surface of capstan is processed by lathe, non-contact and operation surface's roughness is 6.3μm, capstan inner wall sprays zinc, can effectively reduce the formation of cooling water scale.
Capstan spindle hole against axis beating up tolerance is ±0.03μm, capstan dynamic balance level is G6.3.

Capstan cooling
The main shaft of capstan is fixedly install an upper spiral water jacket, below is a water wheel. Capstan is mounted on the spindle, the lower part of water jacket and capstan inner wall form 10-15mm water storage. Circulation cooling water from the upper o water jacket to capstan inner wall, the water cabin is filled with cooling water will adequately cool the wounded steel wire. When capstan rotating, spiral groove will keep the cooling water to rise, then flow down along the capstan wall, discharge the water through the upper outlet, forming good circulation water cooling.
Rolling cassette
The drawing machine is mainly to draw carbon steel wires and the final product will be the ribbed wire for different applications. We will design one rolling cassette put after the final block capstan so that the finished output wires can be ribbed for different shapes. The rolling cassette is a kind of specific equipment for manufacturing reinforcing bar products. This product uses tungsten-carbide rollers to form sealing orifice and makes this orifice replace wire drawing die to produce plain bar, and could engrave special rib type at the final roller bat to produce cold-rolled ribbed steel wires.

Safety shield
The shield uses whole closed structure which is welded section steel and steel plate. Façade designs hopper and transparent window with 10mm thickness polycarbonate plate. Use hollow rubber strips around the shield to protect and serve as a buffer.
Fulcrum design balance spring mechanism, through adjusting the balance spring pivot position, can achieve the shield is closed lightly.
Shield is provided with protective contact switch. It's a device for realizing mechanical locking at run time. (When machine is running with shield opened, the unit immediately drop speed running or parking, recover normal after closing it. When it opens, the unit can only jog.)

Detailed Photos


Product Parameters

Str.	Item	Technical parameters
1	Name	Straight line wire drawing machine with rolling cassette
2	Model	LZ1/1200
3	Inlet wire diameter	9/6.5mm
4	Outlet wire diameter	8/6.0mm
5	Raw material tensile strength	<=1200Mpa
6	Average reduction rate	20%
7	Capstan diameter	1200mm
8	Drawing speed	2.0-2.5m/s
9	Main motor power	110KW
10	Voltage	Customized

Certifications

After Sales Service
Warranty: 1 year after installation in customer's factory.
We have professional commissioning team for foreign customers' workshop and will provide free technical surport for them.
We will be online for 24H for consulting and own the fine workshop for main components which are all manufactured by ourselves.
So we will supply the spare parts in time and customers do not need worry about after sales parts supply.
You can trust us!

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