Polyester Staple Fiber Production Line

Product Description

One Stop Solution - Waste PET Bottles to Polyester Staple Fiber Production Line
This unit can recycle waste PET bottles to spinnning fiber and hollow conjugated fiber which process is flexible.
BoReTech can supply you total soution and equipment from PET bottles to polyester staple fiber, which including engineering, project Installation and commissioning service in paid.
Fiber Specifications: (Also can design the process according to different fiber applications and capacity)
Spinning Fiber: 1.56 Dtex
Hollow Conjugated Fiber: 7D,15D
Total Main FlowChart:
Vacuum Dryer - Flakes Trolley - Filter - Extruder - Metering Pump - Spinning Beam - Quenching -Take up - Sunflower Feeding - Can Traverser - Creel Stand - 1st Drawing - Draw Bath - 2nd Drawing - Annealer - Tow Stacker - Crimper - Tension Stand - Cutter - Relaxer - Baler
BoReTech has more than 20 years manufacture expericence of recycled fiber made from rPET, We are familiar with the PET material charatestic and the specifications sheet as below for reference.
Spinning Fiber

Item	Unit	Fiber Specification		Remark
		1.56dtex	1.33dtex
Tenacity	GPD	≥6.3	≥6.7
Break Elongation	%	23±4.0	23±4.0
Fitness Variation*	%	±3.0	±3.0
Break Elongation Variation*	%	±3.0	±3.0
Double Length	%	≤0.3	≤0.3
Double Length Fiber Quantity	mg/100g	≤10.0	≤10.0
Fuse Fiber	mg/100g	≤50.0	≤50.0
Crimp Nos.	n/25mm	10±2.5	10±2.5
Crimp Ratio	%	15±2.5	17±2.5
Shrinkage at 180°	%	8±2.0	10±2.0
Resistance	Ωcm	(1~10)x10-8	(1~10)x10-8
Strength Variable Coefficient*	%	≤12.0	≤12.0

Hollow Conjugated Fiber

Item	Unit	7D (non silicon)	7D (silicon)	15D (non silicon)	15D (silicon)
Fitness *	%	±14	±16	±14	±16
Length Vibration *	%	±8	±10	±8	±10
Crimp Nos. *	n/25mm	10±4.0	10±5.0	10±5.0	10±5.0
Crimp Ratio	%	20±3.0	20±3.0	20±3.0	20±3.0
Hollow Ratio	%	≥ 20	≥ 20	≥ 22	≥ 22
V1(Bounce)	cm3/g	≥130	≥125	≥128	≥122

V2(Bounce)	cm3/g	≥45	≥48	≥52	≥53
V3(Bounce)	cm3/g	≥120	≥125	≥115	≥125
Oil Content	%	0.16±0.06	≥ 0.35	0.16±0.06	≥ 0.35
Double Length Fiber *	mg/100g	≤ 50	≤ 80	≤ 70	≤ 80
Tenacity*	CN/dtex	3.4±0.5	3.2±0.5	3.4±0.5	3.2±0.5
Elongation*	%	45±5	45±5	45±5	45±5
Crimp Recovery Ratio*	%	≥17	≥17	≥17	≥17
Fuse Fiber	Mg/100m	≤150	≤150	≤250	≤250

1,pre-sale support:
Normally we suggest you paint our standard color , but we can supply customization paint service by paid.
2,after-sale service:
Warranty:1 year for machinery,6 months for electrical.
For mechanical parts, our guarantee duration is 12 months. If the part is broken within this period, we will send the spare parts immediately to the client for repairing.
3,technical support:
Normally, we send our engineer(s) to supervise the installation and commissioning. The buyer need to prepare the operation staff to implement it. BORETECH is able to send mechanical engineer, electrical engineer and operation engineer. The operation engineer is to help the buyer's labors to know how to operate the washing line and get the best efficiency.
BoReTech is one of the major supplier of PET bottle recycling system in Asia . We uses the around 30 years of fiber making and bottle recycling experiences to manufacture PET Bottle recycling machine and configure Pelletizing line, Polyester Staple Fiber line, POY line and Bottle to Bottle Line. At present, we have supplied about 170 sets plant for more than 30 countries. Our customers in the US, Japan, EU manufacture food grade rPET resin for such well-known brand owner's such as Coca Cola, Niagara Bottling, Nestle, etc.
Boretech can help our customers to make right configuration of the machinery, and find the right position in the industries. The most important value is that we can help our customers to minimize the learning cost and to avoid making any mistake during investment.

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