| Extruder Model | RFS-Z92/188 | RFS-Z110/220 | RFS-Z92/188& RFS-Z80/156 For coex |
| Capacity (kg/24h) | 14000-18000 | 25000-28000 | 17000-20000 |
| 1 | Conical Twin Screw Extruder (110/220) | |
| Screw | ||
| Type | Conical Twin Screws | |
| Diameter (Front/Back) | 110/220mm | |
| Material | 38CrMoAlA with Bimetallic Alloy | |
| Treatment | Nitride | |
| Thickness of nitride layer | 0.6-0.7mm | |
| Hardness | HV 740 - 940 | |
| Roughness | Ra≤0.8um | |
| Rotation speed(r/min) | 1~34.7 r/min | |
| Barrel | ||
| Barrel material | 38CrMoAl with SKD Alloy Sleeve | |
| Treatment | Nitride with Hardness 900-1000HV | |
| Heating zone | Six zones | |
| Heating on Feed inlet (1st zone) | Ceramic heater | |
| Heater (2nd to 6th zone) | Aluminum heater | |
| Heating power(kW) | 80KW | |
| Temperature range(ºC) | 50~300 | |
| Cooling zone | Five zones | |
| Cooling | Air blower with Water circulation | |
| Drive | ||
| Motor | AC motor (Siemens Beide/WNM) | |
| Motor Power | 200KW | |
| Speed driver | Frequency inverter (TECO/ABB) | |
| Gearbox | Horizontal | |
| Gears material in Gearbox | 20CrMoTi Alloy steel | |
| Connection (motor & gearbox) | Motor connected with gearbox in the behind | |
| Vacuum venting | ||
| Vacuum pump | Liquid ring vacuum pump | |
| Power | 7.5KW | |
| Vacuum degree | 0~-0.09Mpa | |
| Dust collection tank | Two pcs | |
| Feeding | ||
| Hopper for loading material | SUS304 stainless steel with sight glass | |
| Feeding | By screw rotating | |
| Feeding screws | Double screws | |
| Drive | 2.2KW gearmotor | |
| Speed driver | Frequency inverter (ABB brand) | |
| Blender unit | Avoid powder bridging | |
| Control | ||
| Control cabinet | Integrated in the extruder | |
| Control cabinet cooling system | Air Blow cooling for power cabinet | |
| Control | All motors and temperature control circuits (total 16 zones) and melt pressure and alarms in extruder | |
| Temperature Control type | Temperature control meters | |
| Manu display in language | English / Chinese | |
| Operation | Touch and button | |
| Overload alarm | Included | |
| General parameter | ||
| Extruder Max. capacity | 1500kg/h | |
| Production capacity (recommend) | 1000-1250kg/h | |
| 4 mm product | 3000-3500 m²/day | |
| Total installation power | 300KW | |
| Weight | 11500Kg | |
| Length | 8000mm | |
| Width | 1800mm | |
| Height (included loader) | 4800mm | |
| Extrusion centerline height | 1000mm | |
| 2 | T-Die | |
| Outlet width | 1050mmm (to be confirmed when place order) | |
| Outlet gap for thickness | 3-6mm | |
| Max width of product | 980-1000mm | |
| Thickness range for product | 3-6mm | |
| Structure | Coat hanger type | |
| Material | 5CrNiMo mould alloy steel | |
| Die lip flow surface roughness | 0.015-0.02 um | |
| Chrome plate in the flow channel | 0.04-0.06 mm | |
| Heating | Electrical heater | |
| Heating zone | 7 zones | |
| Fasten | By bolts | |
| Total installation power | 36KW | |
| Weight | 1000Kg | |
| 3 | Support Frame for T-die | |
| Material | Steel frame with painting | |
| Moving | On rail | |
| Centerline height | 1000mm | |
| Height adjustment range | 50mm | |
| Weight | 100Kg | |
| 4 | Four Roller/Five Roller Calender with lamination | |
| Roll quantity | Four rollers / Five Rollers | |
| Structure | L type with rollers horizontal layout | |
| Body of Frame | Square Steel frame | |
| Roller diameter | 400mm | |
| Roller length | 1500mm | |
| Roller raw material | Seamless steel tube | |
| Treatment on roller | Quench and surface chrome plate | |
| Hardness on roller surface | >HRC50 | |
| Chrome plate thickness | 0.08-0.12mm | |
| First 1 and 2 rollers | Mirror roller | |
| Mirror roller surface | Ra<0.025um | |
| 3rd roller for sheet bottom surface | Embossed as Seller standard | |
| 4th roller for sheet top surface | Pattern as buyer ordered | |
| Surface embossing depth monitor | Included | |
| Roller rotating driven | Gear motor | |
| Motor | 1.5KW x 4 sets/ 5 sets | |
| Motor quantity | 4 sets /5 sets independent drive on each roller | |
| Rotating speed control | Frequency inverter from ABB | |
| Linear Speed | 0-6m/min | |
| Speed synchronization on all rollers | Included | |
| Distance between rollers | 0-50mm | |
| Distance adjustment | By motor or manual | |
| Roller move driven | 0.37KW x 2 sets for 1st and 4th roller/ 5th Roller | |
| Bearing | For high temp. resistance | |
| Rotating connectors | 8 pcs of 1.25'' inch | |
| Calender moving | On guide rail | |
| Movement motor | 1.5KW AC motor | |
| Control | Meter control | |
| Total installation power | 10KW | |
| Weight | 9500Kg | |
| 5 | Lamination device | |
| Platform height | 2400mm | |
| Unwinder shaft | Four pcs | |
| Air Shaft diameter | 76mm | |
| Shaft length | 1500mm | |
| Tension control | Magnetic powder brake | |
| Film feeding device | Two sets | |
| Haul off for film | Steel roller and rubber roller | |
| Feeding device driven | 0.55Kw | |
| Deviation rectification control | Included | |
| Unwinder Movement | on linear guideway | |
| Lamination press roller | Two sets of 120mm Silicon rubber rollers | |
| Total installation power | 10 KW | |
| Weight | 1200 Kg | |
| 6 | Roller temperature controller | |
| Controller quantity | Each set for each roller | |
| Conduct media | Conduct oil | |
| Cooling media | Soft water (from factory water circulation) | |
| Temp control range | 40-200ºC | |
| Temp control tolerance | +1ºC | |
| Oil pump power | 2.2KW x 3 sets | |
| Heating power | 15KW x 3 sets | |
| Total installation power | 50KW | |
| Weight | 500Kg | |
| 7 | Cooling bracket | |
| Length | 16m | |
| Width | 1500mm | |
| Roller | Stainless steel roller | |
| Air curtain blower for cooling | 4 sets + 2 sets Air Blower | |
| Total installation power | 1.5KW | |
| Weight | 700 Kg | |
| 8 | Trimming blade | |
| Blade quantity | Two pieces | |
| Trimming width on product | As per T-die width | |
| Weight | 20 kg | |
| 9 | Haul off | |
| Type | Rollers pulling | |
| Rollers quantity | one couples | |
| Roller size | 1500mm | |
| Roller diameter | 250mm | |
| Roller | Rubber roller | |
| Clamp | Pneumatic cylinder | |
| Drive | 3KW gear-motor | |
| Transmission | Gears drive | |
| Speed control | Frequency inverter (ABB brand) | |
| Speed range | 0-4m/min | |
| Total installation power | 3 6W | |
| Weight | 1000 Kg | |
| 10 | Shear cutter | |
| Cutting | Guillotine cutting | |
| Cutting Max width | 1300mm | |
| Cutting Max thickness | 1-6mm | |
| Cutting motor | Brake motor | |
| Total installation power | 5.5KW | |
| Weight | 800 Kg | |
| 11 | Auto Stacker | |
| Length counting | Position sensor | |
| Suction cup | 8 pcs | |
| Lifting weight | Up to 50kg | |
| Size of estimated product | 1000mm x 1800mm | |
| Moving drive | Servo motor | |
| Control and parameter input | PLC | |
| Installation power | 4KW | |
| Weight | 550kg | |
| Components brand list | ||
| A. | Main Motor of Mixer and Extruder | Siemens standard /WNM |
| B. | Frequency inverter of extrusion line | ABB/TECO |
| C. | Temperature meter | RKC/Omron/FIJI |
| D. | Electrical components | Siemens / CHINT / DELIXI |
| E. | Gearmotor | REDSUN |
| F. | T-die | Top brand |
